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State Water Heaters ULTRA FORCE 100 - User Manual

State Water Heaters ULTRA FORCE 100
40 pages
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1
PLACE THESE INSTRUCTIONS ADJACENT TO HEATER AND
NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.
PRINTED 0407 197784-000
ULTRA FORCE SUF 60 120 THRU SUF 100 250
SERIES 100 AND 101
COMMERCIAL GAS WATER HEATER
GAS-FIRED POWER BURNER
FOR DOMESTIC HOT WATER
Thank you for buying this energy efcient water heater
from State Water Heaters. We appreciate your condence
in our products.
CAUTION
TEXT PRINTED OR UNDERLINED IN RED CONTAINS
INFORMATION RELATIVE TO YOUR SAFETY. PLEASE
READ THOROUGHLY BEFORE INSTALLING AND USING
THIS APPLIANCE.
• INSTALLATION • OPERATION • SERVICE • MAINTENANCE • LIMITED WARRANTY
WARNING: If the information in these
instructions is not followed exactly, a re
or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch;
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas supplier,
call the re department.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
500 Tennessee Waltz Parkway
Ashland City, TN 37015

Table of Contents

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Summary

ROUGH-IN DIMENSIONS

FOREWORD

FEATURES

Water Temperature Control

Controls the water temperature for safe and efficient operation.

High Limit Switch (E.C.O.)

Safety cutoff that prevents overheating by stopping burner operation.

Dishwashing Machine Requirement

Details water pressure and temperature for optimal dishwasher performance.

Circulating Pump

Guidance on integrating circulating pumps into the system.

INSTALLATION INSTRUCTIONS

Locating The Heater

Specifies safe and proper locations for installing the water heater.

Clearances

Details the minimum required distances from combustible materials and walls.

Required Ability

Outlines the necessary skills and qualifications for installing the unit.

Insulation Blankets

Provides warnings and guidelines for applying insulation blankets to the heater.

AIR REQUIREMENTS

CHEMICAL VAPOR CORROSION

Warns about corrosive chemicals affecting the vent system and heater.

VENTING

Instructions for proper venting to prevent hazards like fire and asphyxiation.

VENT PIPE TERMINATION

Guidelines for terminating vent pipes to avoid noise and hazards.

MASSACHUSETTS INSTALLATION REQUIREMENTS

Carbon Monoxide Detector Installation

Mandates CO detectors for side wall vented gas equipment.

Venting System Requirements

Covers signage, inspections, and manufacturer responsibilities for venting.

U.S. POWER VENT

CANADIAN POWER VENT

U.S. DIRECT VENT

CANADIAN DIRECT VENT

DIRECT VENTING

DIRECT VENT TERMINAL INSTALLATION

Details the installation of intake and exhaust vent terminals.

INSTALLATION SEQUENCE

Step-by-step guide for installing vent pipe through walls.

VERTICAL VENT TERMINAL INSTALLATION

INSTALLATION SEQUENCE

Steps for installing vent terminals through a roof.

INSTALLATION OF VENT SYSTEM

VENT LENGTH TABLE

Table specifying maximum vent pipe lengths and elbow equivalents.

VENT PIPE PREPARATION

Instructions on preparing pipes and using primers and cements.

CONTROLS AND SWITCHES

Pressure Switches Overview

Explains the function of blower, blocked inlet/outlet, and low gas pressure switches.

Ignition and Power Components

Details the operation of the ON/OFF switch and hot surface igniter.

Gas Piping Guidelines

Provides instructions for sizing and installing the gas supply line.

CONNECTION OF GAS PIPE

RELIEF VALVE

DRAIN LINE REQUIREMENTS

Emphasizes the need for a drain line for the relief valve discharge.

CLOSED SYSTEM

Discusses issues related to closed water systems and thermal expansion.

WATER (POTABLE) HEATING AND SPACE HEATING

Advises against using toxic chemicals and connecting to old systems.

HEATER WIRING

Power Quality Requirements

Stresses the need for stable, clean electrical supply for the controller.

Electrical Code Compliance

Requires adherence to National Electrical Code and local regulations.

ELECTRONIC CONTROLLER OPERATION

Controller Interface Overview

Introduces the controller interface, buttons, and display elements.

Status Icons and Operational Details

Explains the meaning of various icons indicating heater operational status.

Adjusting the Operating Set Point

Guides users on how to change the water temperature setting via the controller menu.

Fault and Warning Conditions

Explains how to access and interpret fault and warning messages displayed by the controller.

Changing Display Settings

How to adjust display units, backlight delay, and contrast on the controller.

PRIOR TO START UP

REQUIRED ABILITY

Reiterates the need for qualified technicians for installation and service.

Test Equipment

Lists necessary tools for testing and calibration before start-up.

OPERATING INSTRUCTIONS

INITIAL START-UP-120 AND 150 MODELS

Step-by-step procedure for starting up 120 and 150 models.

INITIAL START-UP - 199 AND 250 MODELS

Procedure for starting up 199 and 250 models, noting self-adjustment.

HIGH ALTITUDE INSTALLATIONS

MAINTENANCE

GENERAL

General maintenance advice, keeping area clear and periodic checks.

MAINTENANCE SCHEDULE

Table outlining periodic maintenance tasks and intervals.

FLUSHING

DRAINING

SEDIMENT REMOVAL

LIME SCALE REMOVAL PROCEDURES

Step-by-step guide for removing lime scale using cleanout opening.

DRAIN VALVE AND ACCESS PANELS

RELIEF VALVE

CHECKING THE RELIEF VALVE

Instructions for checking the relief valve operation and potential issues.

CIRCULATING PUMP

Maintenance advice for circulating pumps.

VENT SYSTEM

Instructions for inspecting and maintaining the vent system.

INSTALLATION DIAGRAMS

ONE TEMPERATURE - ONE HEATER VERTICAL STORAGE TANK

Diagram for vertical tank setup with/without recirculation.

ONE TEMPERATURE - ONE HEATER HORIZONTAL STORAGE TANK

Diagram for horizontal tank setup with/without recirculation.

TWO TEMPERATURE - ONE HEATER HIGH TEMPERATURE

TWO TEMPERATURE - TWO HEATERS

TWO TEMPERATURE - THREE HEATERS

TWO TEMPERATURE - TWO HEATERS (ONE PRE-HEATER;ONE BOOSTER HEATER)

TWO TEMPERATURE - ONE HEATER HIGH TEMPERATURE WITH RECIRCULATION OF SANITIZING LOOP

MANIFOLD KITS

TWO UNIT MANIFOLD

Diagram showing dimensions for a two-unit manifold setup.

THREE UNIT MANIFOLD

Diagram showing dimensions for a three-unit manifold setup.

FOUR UNIT MANIFOLD

Diagram showing dimensions for a four-unit manifold setup.

CHECKLIST AND SERVICE INFORMATION

Burner and Operational Troubleshooting

Addresses burner issues, lack of hot water, overheating, noises, and leaks.

General Troubleshooting Steps

Outlines initial checks for common issues and safety warnings for service.

MOTOR WILL NOT RUN

MOTOR RUNS, BURNER LIGHTS MOMENTARILY, THEN LOCKS OUT

GAS FAILS TO SHUT OFF

REPLACEMENT PARTS

MODEL SUF LIMITED WARRANTY

Warranty Coverage and Conditions

Covers tank, parts, installation conditions, exceptions, and limitations.

Claim Procedure and Disclaimers

Outlines how to file a claim and disclaimers regarding warranty.

State Water Heaters ULTRA FORCE 100 Specifications

General IconGeneral
CategoryWater Heater
BrandState Water Heaters
ModelULTRA FORCE 100
Tank Capacity100 gallons
TypeGas

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