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stertil-KONI ST1075-FBF User Manual

stertil-KONI ST1075-FBF
102 pages
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© 2013 Stertil B.V. 34508860-0
Mobile column lift
ST1075-FBF
Installation, operation
and
maintenance instructions

Table of Contents

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stertil-KONI ST1075-FBF Specifications

General IconGeneral
Brandstertil-KONI
ModelST1075-FBF
CategoryLifting Systems
LanguageEnglish

Summary

Statement of Conformity

Preface

General Information

Scope of this Manual

Defines the manual's coverage of operation, installation, and servicing of ST 1075 lifts.

Symbols in the Text

Explains notation styles like Note, Caution, and Warning used throughout the manual.

Manufacturer's Details

Provides contact information, address, and website for Stertil B.V.

Safety

General Safety Instructions

Emphasizes reading all instructions, working safely, and following behavioral guidelines.

Manufacturer's Instructions for Owner/Employer

Outlines employer responsibilities for operator training, safety procedures, and documentation.

Safety Measures and Features

Details safety measures, emergency stop, and built-in safety features for user protection.

Safety Labels and Warnings

Illustrates and describes various safety and warning labels found on the mobile column lift.

Specifications

General Specifications

Lists key technical data including lifting capacity, power, and dimensions.

Lifting Capacity

Details the maximum load capacity and design limits of the lift columns.

Lifting System Description

Explains the electrically driven hydraulic system and column configuration.

Control System

Describes how the system ensures synchronized movement and height control of columns.

Hydraulic Unit Details

Details the components that make up the hydraulic power unit.

Column, Cylinder, and Guide Block

Describes the main structural and functional parts of the column assembly.

Control Box Description

Explains the functions of the control panel and its emergency stop switch.

Pallet Lifting Mechanism

Describes the mechanism used for relocating the column lift.

Locking Feature

Explains the mechanical safeguard that prevents the vehicle from falling.

Installation Procedures

Unpacking and Setup

Step-by-step guide for unpacking and setting up each individual column lift.

Linking Column Lifts

Instructions on how to connect multiple columns to form a synchronized lifting set.

Safety When Hoisting

Principles and guidelines for safe lifting and lowering operations, including elevation differences.

Traverse Beam (Optional)

Information on the optional traverse beam for lifting trailers and related precautions.

Installation Testing

Procedure for testing the complete lifting system under full load after installation.

Operation

General Operation Modes

Describes the flexibility of operation: all columns, pairs, or single column operation.

Control Box Functions

Explains the buttons, indicators, and functions of the control box interface.

Raising the Lift

How to raise the column lifts using the UP button on the control box.

Lowering the Lift

How to lower the column lifts using the UNLOCK and DOWN buttons.

Slow Lowering Function

Activates a reduced lowering speed for precise positioning of the vehicle.

Lowering into Safety Locks

How to lower the lift into the safety locks before performing work on the vehicle.

Information Screen Display

Explains the information displayed on the control box screen, including battery and height status.

Setting Column Operation Modes

How to configure operation modes: Pair Operation, Single Column Operation, and Operating System.

Pair Operation Mode

Step-by-step guide to select and operate columns in pairs for axle lifting.

Single Column Operation Mode

Step-by-step guide to select and operate a single column lift.

Operating the Pallet Lifting Mechanism

Instructions on how to use the pallet lifting mechanism for relocating the column lift.

General Operating Procedure

Essential pre-operation checks and steps before using the column lift.

Pre-Operation Preparation

Steps to prepare the lifts before operation, including fitting adapters and linking columns.

Understanding System Functions

Explains how to use the control buttons for raising, lowering, and mode selection.

Emergency Unblocking Procedure

Describes manual lowering in emergency situations by authorized personnel.

Inspection and Maintenance

Maintenance Schedule

Outlines daily, monthly, and annual maintenance tasks for the lift.

User Maintenance Schedule

Details daily checks for damage/leaks and monthly checks for safety features and lubrication.

Annual Maintenance by Trained Personnel

Details annual inspection tasks performed by authorized service technicians.

Detailed Maintenance Procedures

Outlines specific procedures for lubrication, hydraulic oil management, and safety checks.

Lubrication Program

Table detailing monthly, annual, and bi-annual lubrication tasks for lift components.

Hydraulic Oil Maintenance

Instructions on checking and replacing hydraulic oil, including oil type specification.

Checking Battery Capacity

How to check battery levels and understand warning indicators for low battery status.

Checking Emergency Shutdown

Procedure to test the emergency shutdown button's functionality.

Checking the Safety Locking Feature

Steps to verify the correct operation and clearance of the safety lock mechanism.

Maintenance Switches

Explains the purpose and location of switches used by fitters during maintenance.

Battery Maintenance

Guidelines for battery maintenance, replacement with original parts, and charging.

Service and Troubleshooting

Emergency Lowering Procedure

How to manually lower the lifts when control box operation is impossible due to power failure.

Programmable Settings

Details how to access and configure various operational settings via the service menu.

Height Limit Setting

How to set a maximum height limit for the lift's operation.

Advanced Programmable Settings

Covers settings like Unlock during Up, Crush Limit, Height Difference Guard, and Height Monitoring.

Column and Language Settings

Settings for odd number of columns, height dimension units, and display language selection.

Operational Data Settings

Settings for motor/system run time, long distance linking, weight dimension, and category.

Motor and Footguard Settings

Configuration for motor type, footguard feature, and information on error messages.

Error Messages and Warnings

Explains system errors, fault indicators, and messages like 'Down stop limit exceeded'.

Service Sticker Information

Describes the information found on the service sticker behind the control box.

Electrical and Hydraulic Diagrams

Refers to appendices for electrical diagrams of the control box and hydraulic components.

Troubleshooting Guide

Guides on diagnosing and resolving system issues and common problems.

Troubleshooting Warnings

Explains how warnings are displayed and provides solutions for common issues.

Error Reports

Details how errors are displayed on the screen and how to reset the system.

Fault Messages

Explains fault indications, screen messages, and cancellation procedures for system restarts.

Troubleshooting Overview

Summarizes common causes and solutions for the lift not raising or lowering, and other issues.

Specific Maintenance Procedures

Guides on performing specific maintenance tasks like cylinder removal/installation and mechanism adjustment.

Lifting Cylinder Removal and Installation

Step-by-step guide for removing and installing the hydraulic lifting cylinder.

Pallet Lifting Mechanism Adjustment

How to adjust the pallet lifting mechanism for correct stroke lift.

List of Parts Overview

Guides users to appendices A and B for detailed parts lists and explanations.

Ordering Replacement Parts

Information needed when ordering replacement parts from the manufacturer, including part numbers.

Emergency Lowering Facility

Describes manual lowering capability in power failure situations, requiring trained personnel.

Optional Equipment

Wheel Adapters

Explains the use and types of wheel adapters for different tire diameters and vehicle compatibility.

Longer Wheel Adapters

Details special longer wheel adapters for specific vehicle types and their restricted lifting capacity.

Traverse Beam Operation

Information on using the traverse beam for lifting trailers, including pre-work checks and instructions.

Traverse Beam Pre-Work Checks

Crucial checks on lifting capacities of the beam and columns before use to prevent overload.

Traverse Beam User Instructions

Steps for positioning the vehicle, beam, and columns for lifting with the traverse beam.

Traverse Beam with King Pin Adapter

Use of a specific adapter for trailer suspension and precautions against tilting.

List of Parts and Appendices

Summary Column Lift Parts

Overview of the main assemblies and numbered components of the column lift.

Hydraulic Unit Parts

Detailed breakdown and part numbers for the hydraulic unit.

Hydraulic Scheme Diagram

Schematic diagram of the hydraulic system showing components and flow paths.

Hydraulic Cylinder Parts

Exploded view and parts list for the hydraulic cylinder assembly.

Control Box Components

Lists and illustrates the components of the control box.

Control Box Electrical Diagram

Shows the electrical wiring and connections for the control box.

Pallet Jack Mechanism Parts

Detailed parts breakdown for the pallet jack mechanism.

Connection Cable Details

Information about the connection cables, including pinouts, colors, and assembly.

Label Locations

Illustrates the placement of various safety, instructional, and identification labels on the column lift.

Dimensional Drawing

Provides overall dimensions and key measurements of the ST 1075-FBF mobile column lift.

List of Parts - Options

Wheel Adapters and Column Extensions

Details parts for various wheel adapters and column extensions.

Traverse Beam Options

Lists parts related to the traverse beam option, including adapters and wheels.

Inspection Check List

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