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stertil-KONI ST 1065-FWF - User Manual

stertil-KONI ST 1065-FWF
132 pages
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Mobile column lifts
Wireless
Service and Parts manual
©
2015 Stertil B.V. 38007815-B

Table of Contents

Questions and Answers

  • O
    operezAug 16, 2025
    What to do if my Stertil-KONI Lifting Systems has no battery power?
    • S
      Sandra SmallAug 16, 2025
      If your Stertil-KONI Lifting Systems has no battery power, try these solutions: * Charge the batteries using the provided mains cable, avoiding external booster chargers. It is also recommended to have the batteries checked by a specialist. * Check the main fuse located above the batteries. * Ensure the main switch is set to the ON position.
  • A
    Aaron VegaAug 19, 2025
    What to do if my Stertil-KONI Lifting Systems column lift cannot be raised?
    • E
      emartinAug 19, 2025
      If your Stertil-KONI column lift cannot be raised, consider the following: * Check the main fuse above the batteries and have the batteries inspected by a battery specialist if there's no battery power. * If the oil level is too low but the motor is running, top up the oil. * If air is present in the hydraulic pump (possible after the tank has been empty), select [SINGLE] operation and press the [UP] button until the column lift rises, but no more than 1 minute.
  • P
    Paul KramerAug 25, 2025
    What to do if my Stertil-KONI Lifting Systems has no control voltage?
    • D
      Darrell MacdonaldAug 25, 2025
      If your Stertil-KONI lifting system has no control voltage: * Set the main switch to ON. * The controller has multi-fuse circuit breakers. After they have cooled down, they switch back on again automatically. If the fault occurs again, contact technical services. * Follow the normal operation procedures as described in the Operation Manual. If the fault occurs again, contact technical services.
  • E
    Erika NormanAug 27, 2025
    What to do if my stertil-KONI ST 1065-FWF Lifting Systems battery is flat and movements are impossible?
    • T
      Travis HallAug 27, 2025
      If your Stertil-KONI Lifting Systems has a flat battery and you can't perform any movements: * Set the system to charging if it happens after more than 15 movements on a single battery charge. * Charge the batteries of the column if one of the columns was not charged in time.
  • J
    Janet GarciaAug 30, 2025
    What to do if my Stertil-KONI Lifting Systems lowering motion stops and the lower stop limit message appears?
    • S
      Susan OliverAug 30, 2025
      If the lowering motion stops and the message 'The lower stop limit has been reached' appears on the screen of your Stertil-KONI Lifting Systems, raise the columns approximately 4" and remove any obstacles. The column lifts can now be lowered further. Do not forget to press the [UNLOCK] button first.
  • M
    Mrs. Joanna SalinasSep 2, 2025
    Why does my stertil-KONI ST 1065-FWF Lifting Systems raising motion stop and show a maximum height reached message?
    • J
      James JonesSep 2, 2025
      If the raising motion stops and the message 'Maximum programmed height reached' appears on the screen of your Stertil-KONI Lifting Systems, it means one of the columns has reached its highest position. In this case, lower the columns.
  • A
    amykingSep 5, 2025
    What happens if foot guard limit has been reached in stertil-KONI ST 1065-FWF Lifting Systems?
    • D
      Danielle Young MDSep 5, 2025
      If the foot guard limit has been reached on your Stertil-KONI Lifting Systems, lower the columns to reach ground level.
  • M
    Matthew WalshSep 7, 2025
    What to do if emergency switch is pressed on stertil-KONI ST 1065-FWF Lifting Systems?
    • M
      Mr. Eddie GarrettSep 7, 2025
      If the emergency switch is pressed on your Stertil-KONI Lifting Systems, it likely indicates a dangerous situation. Release the switch only when it is safe to do so.
  • T
    tthomasSep 10, 2025
    What to do if Service Mode (PCB Main button pressed) is active on stertil-KONI ST 1065-FWF Lifting Systems?
    • B
      Bryan EdwardsSep 10, 2025
      If the Service Mode is active on your Stertil-KONI Lifting Systems (PCB Main button pressed), release the buttons on the control board and start up again.
  • B
    bettyreedSep 12, 2025
    What to do if Stertil-KONI Lifting Systems shows error in another column?
    • K
      Kevin DavisSep 13, 2025
      If your Stertil-KONI Lifting Systems shows an error in another column, check other columns for system errors.

Summary

Safety

Introduction to Safety

Overview of safety principles and importance of adherence.

Hazards and Precautions

Details electrical, mechanical, fall hazards and necessary safety precautions.

General Safety Instructions

Guidelines for safe operation, maintenance, and personnel safety.

Safety Features and Lock-out;Tag-out

Describes safety mechanisms, emergency stop, signs, and lock-out procedures.

Environmental Aspects and Training

Covers waste disposal, REACH regulation, and required training levels.

Description

Technical Specifications

Detailed specifications for various Stertil-Koni mobile column lift models.

Model Type Identification

Explains the structure and meaning of model identification codes (STxxxxABCDEE).

Lifting System Overview

Details the electrically driven hydraulic column lift system and its main components.

Control and Hydraulic Systems

Describes the control system, hydraulic power unit, and column cylinder assembly.

Column Lift Features

Details control box, pallet lifting mechanism, retractable wheels, and adjustable forks.

Installation

Unpacking and Setup Procedures

Step-by-step guide for unpacking and setting up the mobile column lift.

Switch Tube Assembly

Instructions for fitting and adjusting the switch tube assembly.

Inspection and Maintenance

Aim and General Maintenance

Defines preventive/corrective maintenance and general precautions before starting.

Monthly and Annual Maintenance

Outlines monthly tasks and the requirement for annual technical service inspections.

Preventive Maintenance Procedures

Details regular lubrication, hydraulic oil replacement, and system checks.

Maintenance Switches and Settings

Explains maintenance switches, battery care, and configuration settings.

Special Procedures and Corrective Maintenance

Covers user management, clock settings, height limits, and repair requirements.

Corrective Maintenance Procedures

Provides steps for cylinder removal/installation and mechanism adjustments.

Troubleshooting

General Troubleshooting and Messages

General guidance for fault diagnosis and explanation of system messages.

Information, Fault, and Error Messages

Lists and explains various information, fault, and error messages with causes and solutions.

Common Faults and Solutions

Addresses specific faults like inability to raise/lower, and power issues with solutions.

Emergency Lowering Facility

Details the procedure for emergency manual lowering of the column lifts.

Options

Wheel Adapters and Traverse Beam

Describes wheel adapters, longer wheel adapters, and traverse beam usage.

G-Suspension Adapters and Fork Adapters

Covers specialized adapters for G-suspension vehicles and multipurpose fork adapters.

List of Parts

Main Components and Assemblies

Diagrams and part numbers for major assemblies like columns and guide blocks.

Specific Component Lists

Detailed parts lists for pallet lift mechanisms, fork arms, and hydraulic units.

List of Parts - Variants and Options

Fork Adaptors and Frame Extensions

Details variants for fork adaptors and frame extensions for different models.

Traverse Beam Variants

Lists parts and types for traverse beams, including adapters and wheels.

Appendices

Electrical Connections Diagram

Diagram illustrating the electrical connections of the mobile column lift.

Hydraulics Diagram and Torques

Schematic of the hydraulic system and associated torque specifications.

Dimensional Drawings

Technical drawings showing dimensions for various ST column lift models.

Inspection Checklist

A template for recording inspection and maintenance activities.

stertil-KONI ST 1065-FWF Specifications

General IconGeneral
Brandstertil-KONI
ModelST 1065-FWF
CategoryLifting Systems
LanguageEnglish

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