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stertil-KONI ST 1065-FWF User Manual

stertil-KONI ST 1065-FWF
132 pages
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Mobile column lifts
Wireless
Service and Parts manual
©
2015 Stertil B.V. 38007815-B

Table of Contents

Questions and Answers:

stertil-KONI ST 1065-FWF Specifications

General IconGeneral
Brandstertil-KONI
ModelST 1065-FWF
CategoryLifting Systems
LanguageEnglish

Summary

Safety

Introduction to Safety

Overview of safety principles and importance of adherence.

Hazards and Precautions

Details electrical, mechanical, fall hazards and necessary safety precautions.

General Safety Instructions

Guidelines for safe operation, maintenance, and personnel safety.

Safety Features and Lock-out/Tag-out

Describes safety mechanisms, emergency stop, signs, and lock-out procedures.

Environmental Aspects and Training

Covers waste disposal, REACH regulation, and required training levels.

Description

Technical Specifications

Detailed specifications for various Stertil-Koni mobile column lift models.

Model Type Identification

Explains the structure and meaning of model identification codes (STxxxxABCDEE).

Lifting System Overview

Details the electrically driven hydraulic column lift system and its main components.

Control and Hydraulic Systems

Describes the control system, hydraulic power unit, and column cylinder assembly.

Column Lift Features

Details control box, pallet lifting mechanism, retractable wheels, and adjustable forks.

Installation

Unpacking and Setup Procedures

Step-by-step guide for unpacking and setting up the mobile column lift.

Switch Tube Assembly

Instructions for fitting and adjusting the switch tube assembly.

Inspection and Maintenance

Aim and General Maintenance

Defines preventive/corrective maintenance and general precautions before starting.

Monthly and Annual Maintenance

Outlines monthly tasks and the requirement for annual technical service inspections.

Preventive Maintenance Procedures

Details regular lubrication, hydraulic oil replacement, and system checks.

Maintenance Switches and Settings

Explains maintenance switches, battery care, and configuration settings.

Special Procedures and Corrective Maintenance

Covers user management, clock settings, height limits, and repair requirements.

Corrective Maintenance Procedures

Provides steps for cylinder removal/installation and mechanism adjustments.

Troubleshooting

General Troubleshooting and Messages

General guidance for fault diagnosis and explanation of system messages.

Information, Fault, and Error Messages

Lists and explains various information, fault, and error messages with causes and solutions.

Common Faults and Solutions

Addresses specific faults like inability to raise/lower, and power issues with solutions.

Emergency Lowering Facility

Details the procedure for emergency manual lowering of the column lifts.

Options

Wheel Adapters and Traverse Beam

Describes wheel adapters, longer wheel adapters, and traverse beam usage.

G-Suspension Adapters and Fork Adapters

Covers specialized adapters for G-suspension vehicles and multipurpose fork adapters.

List of Parts

Main Components and Assemblies

Diagrams and part numbers for major assemblies like columns and guide blocks.

Specific Component Lists

Detailed parts lists for pallet lift mechanisms, fork arms, and hydraulic units.

List of Parts - Variants and Options

Fork Adaptors and Frame Extensions

Details variants for fork adaptors and frame extensions for different models.

Traverse Beam Variants

Lists parts and types for traverse beams, including adapters and wheels.

Appendices

Electrical Connections Diagram

Diagram illustrating the electrical connections of the mobile column lift.

Hydraulics Diagram and Torques

Schematic of the hydraulic system and associated torque specifications.

Dimensional Drawings

Technical drawings showing dimensions for various ST column lift models.

Inspection Checklist

A template for recording inspection and maintenance activities.

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