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Lifting Systems
ST 1100-RS
stertil-KONI ST 1100-RS User Manual
101 pages
Manual
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© 2011 Stertil
B.V.
32708980-F
Mobile column lif
t
ST 1082-FS & ST 1
100-FS
ST 1082-RS & ST 1
100-RS
Inst
allation, operation
and
maintenance instructions
2
Table of Contents
Default Chapter
3
Table of Contents
3
Statement of Conformity
6
Preface
8
1 General
10
Copyright
10
Limitations of the Document
10
Intended Readership
10
Scope of this Manual
11
Symbols in the Text
11
Manufacturer's Details
12
Guarantee and Liability
12
Environmental Aspects
12
Information about REACH
12
Disposal of the Column Lifts
12
2 Safety
13
Introduction
13
Safety Indications
13
Safety Instructions
13
Manufacturers Instructions to the Lift Owner/Employer
17
Safety Measures
18
Emergency Stop
18
Safety Features
18
Safety Instructions, Caution and Warning Labels
19
3 Specifications
21
General
21
Lifting Capacity
22
Lifting System
23
Control System
24
Hydraulic Unit
24
Column, Lifting Cylinder and Guide Block
24
Control Box
25
Pallet Lifting Mechanism
25
Retractable Wheels (RS Models)
25
Locking Feature
25
Adjustable Forks
25
4 Installation
26
Unpacking and Setup
26
Linking the Column Lifts
27
Safety When Hoisting
29
Traverse Beam (Option)
31
Outdoor Use
31
Adjustable Forks (Option for ST 1082)
32
5 Operation
34
General
34
Control Box
34
Emergency Shut-Down Button
35
Starting
35
Rising
36
Lowering
36
Slow Lowering
36
Lowering in the Safety Locks
37
Setting the Columns
37
Control System
37
Pair Operation
38
Operation of One Single Column
39
Operating the Pallet Lifting Mechanism
39
Operating Procedure
40
Preparation
40
System Functions
41
Unblocking in Case of Emergency
41
6 Inspection and Maintenance
42
General
42
Maintenance Schedule
42
Daily Checks by the User
42
Monthly Maintenance by the User
42
Annual Maintenance by Trained Lift Service Personnel Only
43
Maintenance Procedures
44
Lubrication Program
44
Hydraulic Oil
44
Checking the Emergency Shutdown Mechanism
45
Checking the Safety Locking Feature
45
Checking the Pallet Lift Cylinder(S)
46
Maintenance Switches
46
7 Service and Troubleshooting
47
General
47
Emergency Lowering Procedure
47
Programmable Settings
48
Error Messages
51
Troubleshooting
53
Troubleshooting Overview
57
Maintenance Procedures
60
Removal and Installation of the Lifting Cylinder
60
Adjustment of the Pallet Lifting Mechanism
61
Adjustment of the Retractable Front Wheels (RS Models)
62
List of Parts
62
Replacement Parts
63
Emergency Lowering Facility
63
8 Options
64
Wheel Adapters
64
Longer Wheel Adapters (Only FS Models)
65
Traverse Beam
66
Before You Start Working
66
User Instruction
66
Tilting of the Traverse Beam with King Pin Adapter
66
A List of Parts and Appendices
68
Summary Column Lift
69
Mobile Column Lift
72
Hydraulic Unit
74
Hydraulic Scheme
76
Hydraulic Cylinder
77
Control Box (Master Column)
79
Electrical Diagram Control Box (Master Column)
81
Control Box (Secondary Column)
82
Electrical Diagram Control Box (Secondary Column)
84
Connection Cable
85
Pallet Jack Mechanism
86
Label Locations
88
Dimensional Drawing
90
A.13 Dimensional Drawing
90
B List of Parts - Options
92
Wheel Adaptors and Column Extensions
93
Traverse Beam
95
B.2 Traverse Beam
95
C Inspection Check List
98
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stertil-KONI ST 1100-RS Specifications
General
Brand
stertil-KONI
Model
ST 1100-RS
Category
Lifting Systems
Language
English
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