TS 410, TS 420
English
5
Before fitting a used cutting wheel, 
check that it is not cracked, chipped, or 
uneven, and does not display any signs 
of core fatigue or overheating 
(discoloration); check also that there are 
no damaged or missing segments and 
that the spindle bore is not damaged.
Never use a chipped, cracked or warped 
cutting wheel.
Substandard and/or unapproved 
diamond cutting wheels can shimmy 
during cutting. This shimmying can 
cause such diamond cutting wheels to 
be abruptly braked or become stuck in 
the cut – Danger of kickback! 
Kickback can result in fatal cuts! 
Diamond cutting wheels that shimmy 
constantly or even only intermittently 
must be replaced immediately.
Never straighten diamond cutting 
wheels.
Never use a cutting wheel that has been 
dropped – a damaged cutting wheel may 
break – risk of accident!
Observe the use-by date where resin 
cutting wheels are concerned.
Mounting cutting wheels
Check the cut-off machine spindle, do 
not use cut-off machines with damaged 
spindles – risk of accident!
Note the arrows indicating the direction 
of rotation on diamond cutting wheels.
Position front thrust washer – tighten 
tensioning nut – turn cutting wheel by 
hand, in the process making a visual 
inspection for radial and axial runout.
Storing cutting wheels
Store cutting wheels in a dry, frost-free 
place, on a flat surface, at constant 
temperatures – danger of breakage 
and shattering!
Always protect cutting wheels against 
sudden impact with the floor or objects.
Before starting
Check that the cut-off machine is in good 
condition - refer to the corresponding 
chapters in the Instruction Manual:
– The cutting wheel must be suitable 
for the material to be cut. It must be 
in good condition and fitted correctly 
(direction of rotation, securely 
seated).
– Check that the deflector is secure - 
consult a STIHL servicing dealer if it 
is loose
– The throttle trigger and throttle 
trigger interlock must move easily – 
throttle trigger must return 
automatically to the idle position 
when released
– Slide control / master control / stop 
switch must move easily to 
STOP or 0
– Check that the spark plug boot is 
secure. A loose boot can lead to 
flying sparks which may ignite the 
escaping fuel/air mixture – risk of 
fire!
– Never attempt to modify the controls 
or safety devices
– Keep the handles dry and clean – 
free from oil and dirt – for safe 
control of the cut-off machine
The machine should only be used if it is 
in good working order – risk of 
accident!
Starting the engine
Move at least 3 meters away from the 
place at which the machine was refueled 
and never start the machine in enclosed 
spaces.
The machine may only be used on level 
ground. Ensure a firm and secure 
footing and hold the machine firmly. The 
cutting wheel must not touch any objects 
or the ground and must not be in the cut.
The cutting wheel may begin to rotate as 
soon as the machine is started.
The machine is operated by only one 
person.  There should not be any other 
person within the working area, not even 
when starting the machine.
Do not drop-start the engine – start as 
described in the Instruction Manual.
The cutting wheel continues to run for 
some time after the throttle trigger has 
been released – Risk of injury due to 
coasting effect!
Holding and guiding the machine
The cut-off machine may only be used 
for freehand cutting or when mounted on 
a STIHL cut-off machine cart.
The permissible speed of 
the cutting wheel must be 
equal to or greater than 
the maximum spindle 
speed of the cut-off 
machine! Refer to the 
chapter "Specifications".