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FS 410
Stihl FS 410 Service Manual
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ST
I
H)
STIHL FS 240, 260, 360, 410, 460
2011-09
2
Table of Contents
Default Chapter
2
Table of Contents
2
1 Introduction and Safety Precautions
4
Introduction
4
Safety Precautions
5
2 Specifications
6
Engine
6
Fuel System
6
Ignition System
6
Gearbox
6
Tightening Torques
7
3 Troubleshooting
9
Clutch
9
Gearbox
10
Drive Tube Assembly
11
Starter
12
Ignition System
14
Carburetor
15
Engine
19
4 Clutch
20
Clutch Drum
20
Ball Bearing
23
Clutch
24
5 Engine
26
Muffler
26
Leak Testing
27
Preparations
27
Vacuum Test
28
Pressure Test
28
Oil Seals
29
Shroud
30
Cylinder
31
Crankshaft
33
Ball Bearing / Crankcase
36
Piston
37
Piston Rings
39
6 Ignition System
40
Ignition Timing
40
Ignition Module
40
Control Unit
42
(Ignition Module) M-Tronic
43
Testing the
43
Ignition Module
44
Spark Plug Boot
44
Ignition Lead
44
Flywheel
46
Short Circuit Wire
46
Testing
46
Short Circuit Wire
47
On Engine, Removal and
47
Installation
48
And Installation
49
Installation
52
Removal and
52
Installation
54
Ground Wire
55
Contact Spring Versions with Control Handle for Bike Handle
55
Troubleshooting, Ignition System
56
7 M-Tronic
59
Calibrating the Control Unit
59
Resetting the Control Unit to Factory Defaults
59
Testing
59
Test Preparations
59
Connect the Test Lead
59
Check Screwed and Plug Connections as Well as Switch
60
Checking the Solenoid Valve
60
Checking the Start Detection Function
61
Checking the Wiring Harness
61
Removal and Installation
63
Troubleshooting, M-Tronic
66
Engine Does Not Start
66
In Position
67
Mechanically OK
67
Are Target Values Attained?, B
67
Engine Speed Drops under Load - Low Power
68
Look for a Fault in the Fuel Path, Check Engine for Leaks, B
68
Ignition - no Ignition Spark
69
Test Ignition System
69
According to Flow Chart
69
Troubleshooting", B
69
Engine Stops Suddenly
70
Necessary, B 7.4
70
Replace Switchgear
70
Replace Switchgear And/ or Carburetor, B
70
Cut-Off Speed Not Reached
71
8 Rewind Starter
72
General
72
Starter
72
Pawls
72
Ergostart/Rope Rotor
73
Starter Grip
75
Tensioning the Rewind Spring
76
Replacing the Rewind Spring
76
9 Antivibration Elements
78
Rubber Insert
78
System
79
10 Actuating Levers
83
Control Handle for Loop Handle
83
Throttle Trigger
84
Interlock
84
Slide Control
85
Control Handle for Bike Handle
86
Removal and Installation
86
Throttle Trigger
88
Interlock
88
Lever for Stop Function
90
Adjusting the Throttle Cable
90
Throttle Rod
91
11 Fuel System
92
Air Filter
92
Filter Housing
92
Carburetor
94
Leakage Test
96
Repairing the Carburetor
97
Metering Diaphragm
97
Inlet Needle
98
Pump Diaphragm
99
Throttle Shaft Lever
100
Choke Lever/Choke Knob
101
Adjusting Screws, Carburetor Without M-Tronic
103
With M-Tronic
104
Carburetor Adjustment Without M-Tronic
104
Basic Setting
104
User Adjustment
105
Spacer Flange
106
Tank Vent
108
Testing
108
Removal
109
And Installation
109
Fuel Intake
109
Pickup Body
109
Fuel Hose
110
Fuel Tank
111
Drive Tube Assembly
113
12 Drive Tube Assembly with Loop Handle
113
Drive Tube Assembly with Control Handle for Bike Handle
114
The Drive Tube
114
Assembly with a
114
Diameter of 25.4 MM
115
Disassembling the Drive Tube Assembly with a Diameter of 28 MM
117
Loop Handle with Barrier Bar
118
Deflector for Gearbox with 25.4 MM Drive Tube Assembly Diameter
119
Deflector for Gearbox with 28 MM Drive Tube Assembly Diameter
120
One-Piece Carrying Ring
121
Support
121
Gearbox for Drive Tube Assembly 25.4 MM with Square Profile
121
Removal and Installation
121
Disassembly
122
Gearbox for Drive Tube Assembly 28 MM with Serration
125
Removal and Installation
125
Disassembly
125
13 Special Tools
130
14 Service Accessories
132
Other manuals for Stihl FS 410
Instruction Manual
28 pages
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Stihl FS 410 Specifications
General
Fuel Tank Capacity
0.75 L
Shaft Type
Straight
Engine Power
2.0 kW
Displacement
41.6 cc
Overall Length
180 cm
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