Still EXV 12 - Page 2

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Table of Contents7
Introduction11
Forklift Data12
General Information12
How to Consult the Manual12
Date of Edition and Latest Update of this Manual14
Copyright and Trademark Rights14
Delivery of the Forklift and Documentation14
Spare Parts List15
Conformity Marking15
Declaration that Reflects the Content of the Declaration of Conformity16
Technical Service and Spare Parts18
Type of Use18
Working Conditions19
Modifications to Forklift20
Applied Equipment20
User Obligations20
Environmental Considerations21
Disposal of Components and Batteries21
Packaging22
Safety23
Safety Guidelines24
General Precautions24
General Safety Rules24
Flooring Requirements24
Battery Connection Cables25
Requirements for the Traction-Battery Charging Area25
Safety Regulations Relative to Forklift Use25
Safety Guidelines Relating to Operating Materials26
Residual Risk28
Residual Dangers, Residual Risks28
Electromagnetic Radiation29
Non-Ionised Radiation30
Noise30
Vibrations31
Safety Tests32
Regular Safety Inspection of the Truck32
Safety Devices33
Location of Safety Devices33
Damage, Defects and Misuse of Safety Devices34
Overview35
Technical Description36
Overviews38
Instruments and Controls39
Tiller Controls39
Display42
Controls for Switching on and Switching off44
Emergency Stop Handle45
Tiller Positions46
Tiller Controls48
Optispeed Tiller (if Present)50
Types of Lifting Masts51
Definition of Directions53
Markings54
Location of Labels54
Serial Number55
Nominal Value Designation Plate56
Capacity Plate57
Chassis Frame Labelling58
Options and Variants59
List of Optional Fittings59
Numeric Keypad - Start-Up Using a PIN (Option)60
Battery Electrolyte Level Indicator LED (Optional)62
Use63
Authorised and Safe Use64
Intended Use of the Trucks64
Safety Instructions Relating to Use of the Truck64
Transporting and Lifting the Truck67
Transporting the Truck67
Transport67
Climatic Conditions for Transport and Storage67
Loading and Unloading the Truck68
Breaking-In69
Checks and Operations Prior to Use70
List of Checks Prior to Start-Up70
Checking the Anti-Crush Safety Device72
Checking the Brake73
Checking the Emergency Stop73
Checking the Horn74
Ergonomic Dimensions75
Operator Position76
Operator's Position for Version Without Platform76
Driving78
Driving Safety Instructions78
Visibility When Driving78
Before Driving79
Starting the Truck80
Check the Information on the Combined Indicator81
Behaviour in Emergencies82
Selecting the Driving Mode82
Drive83
Using the Truck with the "Tiller Always Active - Creep Speed" Function (Optional)84
Reversing the Direction of Travel86
Truck Brake Systems87
Parking and Stopping the Truck89
Forklift Use in Cold-Storage Rooms90
Lifting91
Lift Control Elements91
Moving the Load93
Safety Guidelines for Handling Loads93
Checks to be Carried out before Lifting a Load95
Picking up the Load95
Transporting Loads99
Setting down Loads on Shelving101
Depositing a Load on the Ground101
Driving on Slopes102
Towing Trailers103
Fault Displays104
Error Codes104
Charging the Battery105
Opening/Closing the Battery Compartment105
Charging the Lead Battery106
Charging Curve Selector (Only with On-Board Battery Charger)106
Recharging the Battery Using the On-Board Battery Charger (Optional)107
Battery Type107
Preparation108
Using the Truck with Extension Leads109
Maintenance111
General Information112
Preliminary Maintenance Operations113
Regular Service114
Cleaning the Forklift114
Lubricating and Cleaning the Lifting Chains114
Maintenance Plans115
Fuses117
Replacing the Battery from above for Trucks with 1000 Kg and 1200 Kg Capacity118
Replacing the Battery from above for Trucks with 1400 Kg Capacity120
Battery Replacement for Version with Side Removal121
Decommissioning123
General Information123
Forklift Towing124
Temporary Putting out of Commission124
Checks and Inspections after a Long Period of Inactivity124
Permanent Putting out of Commission (Demolition)125
Technical Data127
Overall Dimensions128
Datasheet (VDI) EXV 10 Basic and EXV 10129
Datasheet (VDI) EXV 12 and EXV 12 I134
Datasheet (VDI) EXV 14C and EXV 14Ic140
Supply Table149
Eco-Design Requirements for Electric Motors and Variable Speed Drives149

Still EXV 12 - Page 2

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