Still FM-X-12 User Manual (English)

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Reach truck

FM-X, FM-X N, FM-X W, FM-X EW,

Lithium-ion

FM-X-10

FM-X-12

FM-X-14

FM-X-17

FM-X-20

FM-X-20 HD

FM-X-25

Original instructions

1900 1901 1902 1903 1904 1905

1906 1907 1908 1909 1910 1914

1915 1916 1917 1918 1919 1920

1921 1922

50988078001 EN - 11/2021 - 10

Table of Contents5
Foreword13
Your Truck14
General14
Conformity Marking14
Declaration that Reflects the Content of the Declaration of Conformity15
Accessories16
Labelling Points17
Nameplate18
Production Number19
Nameplate for a 48-V Lithium-Ion Battery20
Declarations of Conformity in Accordance with Directive RED 2014/53/EU21
Using the Truck22
Commissioning22
Proper Usage22
Intended Use of the Lithium-Ion Battery (Variant)22
Improper Use23
Place of Use23
Parking in Temperatures below -10 °C24
Using Working Platforms24
Information about the Documentation25
Documentation Scope25
Supplementary Documentation26
Issue Date and Topicality of the Operating Instructions27
Copyright and Trademark Rights27
Explanation of Information Symbols Used27
List of Abbreviations28
Defining Directions30
Schematic Views31
Environmental Considerations32
Packaging32
Disposal of Components and Batteries32
Safety33
Definition of Responsible Persons34
Operating Company34
Specialist34
Drivers35
Basic Principles for Safe Operation37
Insurance Cover on Company Premises37
Special Notes When Using Lithium-Ion Batteries (Variant)37
Changes and Retrofitting41
Modifications to the Overhead Guard and Cabs42
Seat Belt43
Safety Information for FM-X Wide, Extra Wide (W, EW)43
Warning Regarding Non-Original Parts44
Damage, Defects and Misuse of Safety Systems44
Wheels and Tyres45
Medical Equipment46
Exercise Caution When Handling Gas Springs and Accumulators46
Length of the Fork Arms47
Residual Risk48
Residual Dangers, Residual Risks48
Special Risks Associated with Using the Truck and Attachments49
Overview of Hazards and Countermeasures52
Danger to Employees54
Safety Tests56
Carrying out Regular Inspections on the Truck56
Insulation Testing56
Safety Regulations for Handling Consumables58
Permissible Consumables58
Oils58
Hydraulic Fluid59
Battery Acid60
Brake Fluid61
Disposal of Consumables63
Commissioning Fleetmanager™ (Variant)64
Activating the Access Control after Delivery of the Truck64
Emissions64
Overviews67
Overview68
Overview of the Driver's Compartment69
Shelves and Cup Holders70
Operating Devices and Display Elements71
Display and Operating Unit71
Operating Status Displays on the Display and Operating Unit72
Display Messages73
Entering Truck Operating Data Via the Display and Operating Unit77
Lithium-Ion Battery Display81
Operating Devices for Hydraulic and Traction Functions81
Joystick 4Plus82
Fingertip83
Operating85
Checks and Tasks before Daily Use86
Visual Inspections and Function Checking86
Climbing into and out of the Truck89
Adjusting the MSG 65/MSG 75 Driver's Seat91
Adjusting the Steering Column95
Filling the Washer System (Variant)96
Unlocking the Emergency off Switch97
Access Authorisation with PIN Code (Variant)97
Operating the Signal Horn98
Checking the Brake System for Correct Function98
Checking the Steering System for Correct Function100
Checking the Emergency off Function100
Checking the "Automatic Tilting Centre Position" (Variant) for Correct Function101
Switching on102
Switching on the Key Switch102
Lighting105
STILL Safetylight (Variant)105
Switching the Working Spotlights (Variant) on and off106
Daytime Running Lights / Footwell Lighting (Variant)107
Efficiency and Drive Modes108
Blue-Q Efficiency Mode108
OPTISPEED - Continuously Variable Reduction in Driving Speed or Hydraulic Functions (Variant)108
Driving111
Safety Regulations When Driving111
Roadways113
Side Chassis Supports115
Enabling Truck Functions Using the Foot Switch and Seat Switch116
Setting the Drive Programme118
Selecting the Drive Direction119
Actuating the Drive Direction Switch, Joystick 4Plus120
Actuating the Drive Direction Switch, Fingertip120
Starting Drive Mode, Single-Pedal Version121
Starting Drive Mode, Dual-Pedal Version (Variant)123
Operating the Service Brake125
Applying the Electromagnetic Parking Brake126
Steering128
Switching between 360°/180° Steering (Variant)130
Emergency Operation of the Reach Measurement System132
Parking134
Parking the Truck Securely134
Lifting136
Lifting System Variants136
Lift Mast Versions136
Lifting System Operating Devices137
Joystick 4Plus Lifting System138
Fingertip Lifting System141
Electronic Lowering Stop Function143
Automatic Lift Cut out (Variant)144
Reach-Lower Lock (Variant)145
Automatic Centre Position (Variant)146
Fork Wear Protection (Variant)147
Changing the Fork Arms147
Speed Limitation Safety Function149
Fork Extension (Variant)151
Load Backrest (Variant)153
Working Platforms153
Malfunctions in Lifting Mode153
Handling Loads155
Safety Regulations When Handing Loads155
Before Picking up a Load155
Picking up Loads157
Danger Area159
Transporting Pallets160
Transporting Suspended Loads160
Picking up a Load161
Transporting Loads165
Setting down Loads167
Driving on Upward and Downward Gradients169
Driving Onto Lifts169
Attachments171
Fitting Attachments171
Releasing the Pressure from the Auxiliary Hydraulics174
General Instructions for Controlling Attachments175
Controlling Attachments (Variant) Using the Joystick 4Plus (5Th/6Th Hydraulic Function)177
Controlling Attachments (Variant) with the Fingertip (5Th/6Th Hydraulic Function)179
Operating the Clamp Locking Mechanism (Variant) with a Joystick 4Plus181
Operating the Clamp Locking Mechanism (Variant) with the Fingertip Switch183
Picking up a Load Using Attachments184
Assistance Systems186
Automatic Fork Centre Position During Lowering (Variant)186
Lowering Protection Assistant (Variant)188
Auxiliary Equipment190
Fleetmanager (Variant)190
Shock Recognition (Variant)190
Active Load Stabilisation als (Variant)190
Optical Height Measuring System (Variant)192
Load Measurement (Variant)196
Speed Limitation Based on Lift Height198
Button for Speed Limitation, Creep Speed (Variant)199
Camera/Monitor System (Variant)200
Electrical Adjustment Mechanism for the Driver's Compartment (Variant)200
Overhead Guard with Optimised Visibility (Variant)201
Clipboard (Variant)202
Battery Change Frame (Variant)203
General203
Safe Handling203
Load Capacity203
Area of Application204
Adjusting the Transfer Height204
Locking the Battery Change Frame205
Battery Replacement Area205
Lift Height Preselector / Easy Target (Variant)207
General207
Definition of Terms208
AUTO MODE Function209
Operating the Lift Height Preselector212
Teach-In, General215
Performing a Teach-In216
Easy Target/Easy Target Plus (Variants)219
Approaching Target Heights Using "Easy Target221
Positioning the Fork Horizontally Using "Easy Target Plus222
Cab (Variant)224
General Information about the Cab224
Opening the Cab Door224
Closing the Cab Door226
Cab Operating Devices226
Cab Interior Lighting (Variant)227
Heating System in the Cab (Variant)228
Emergency Exit Window in the Cab230
Cold Store Application232
General232
Areas of Application232
Description of the Cold Store Equipment233
Battery in the Cold Store234
Impermissible Use of the Lithium-Ion Battery in the Shock Cold Store (-45°C)235
Before Entering the Cold Store235
Procedure in Emergencies237
Emergency Shutdown237
Procedure if Truck Tips over238
Emergency Lowering239
Towing240
Connecting and Disconnecting the Battery Male Connector243
Connecting the Battery Male Connector243
Disconnecting the Battery Male Connector243
Handling the Lead-Acid Battery245
Safety Regulations When Handling the Battery245
Maintaining the Battery248
Checking the Battery Condition, Acid Level and Acid Density249
Checking the Battery Charge Status251
Charging the Battery251
Equalising Charging to Preserve the Battery Capacity254
Handling the Lithium-Ion Battery (Variant)256
Safety Regulations for Handling the Lithium-Ion Battery256
Approved Lithium-Ion Batteries259
Lithium-Ion Batteries "GGS Li-Ion 48 V (BG4)" 9.8 Kwh and 39.2 Kwh259
Regulations for Storing Lithium-Ion Batteries260
Checking the Battery Charge Status (Lithium-Ion Battery)261
Charging the Lithium-Ion Battery Upon Delivery263
Charging the Lithium-Ion Battery264
Recommissioning the Lithium-Ion Battery Following Deep Discharge266
Replacing and Transporting the Battery268
Commissioning Batteries that Are Delivered Separately268
Alternating between a Lead-Acid Battery and a Lithium-Ion Battery268
General Information on Replacing the Battery268
Actuating the Battery Lock272
Adjusting the Battery Lock273
Special Notes for Installing the Lithium-Ion Battery275
Replacing the Battery Using a Lifting Device275
Changing the Battery Using the Internal Roller Channel (Variant)280
Setting the Battery Data (Lead Acid Batteries)285
Transporting the Battery Using a Lifting Device (Lead Acid Batteries)286
Transporting the Battery Using a Lifting Device (Lithium-Ion Batteries)288
Cleaning the Truck290
Cleaning the Electrical System292
Cleaning Load Chains293
Cleaning Panes of Glass and Mirrors293
After Cleaning294
Transporting the Truck295
Transportation295
Crane Loading (Standard Truck with Overhead Guard)298
Crane Loading (Trucks with a Cab)302
Decommissioning308
Shutting down and Storing the Truck308
Re-Commissioning after Shutdown309
Maintenance311
Safety Regulations for Maintenance312
General Information312
Working on the Hydraulic Equipment312
Working on the Electrical Equipment312
Safety Devices313
Set Values313
Lifting and Jacking up313
Working at the Front of the Truck314
General Maintenance Information316
Personnel Qualifications316
Information for Carrying out Maintenance316
Maintenance - 1000 Hours/Year319
Maintenance - 3000 Hours/Every Two Years325
Every 12 Weeks325
Ordering Spare Parts and Wearing Parts325
Quality and Quantity of the Required Operating Materials326
Lubrication Plan327
Maintenance Data Table329
Preserving Operational Readiness331
Checking the Driver's Seat331
Maintaining Wheels and Tyres331
Checking the Hydraulic System for Leaks333
Greasing the Lift Mast and Roller Tracks334
Checking the Battery Change Frame (Variant)334
Replacing the Heating System Filter for the Cab (Variant)335
Preserving Operational Readiness for Cold Store Application336
Maintenance Tasks for Lithium-Ion Batteries336
Technical Data337
Dimensions338
VDI Datasheet for FM-X 10 / Li-Ion (N), FM-X 12 / Li-Ion (N)339
VDI Datasheet for FM-X 14 / Li-Ion (N, W, EW)344
VDI Datasheet for FM-X 17 / Li-Ion (N, W, EW)349
VDI Datasheet for FM-X 20 / Li-Ion (N, W, EW)354
VDI Datasheet for FM-X 20 HD / Li-Ion359
VDI Datasheet for FM-X 25 / Li-Ion (W, EW)363
Elokon Eloshield Interface (Variant)367
Eco-Design Requirements for Electric Motors and Variable Speed Drives367
Wheels and Tyres368
Battery Specifications for Lithium-Ion Batteries369

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Still FM-X-12 Specifications

General

Rated capacity	1200 kg
Load Capacity	1200 kg
Standard tyres	Solid rubber
Drive system	Electric
Power Source	Battery
Load centre c	600 mm
Weight	1780 kg
Fork length	1150 mm
Battery Voltage	48 V

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