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Still FM-X20 User Manual

Still FM-X20
28 pages
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1
OPERATION, MAINTENANCE AND
SERVICE HANDBOOK
STILL FM-X20
SERIAL NUMBER : TR190005
GROUP CATEGORY : II 2G T4
PROTECTION : Ex db, ib, eb IIB Gb
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Still FM-X20 Specifications

General IconGeneral
ModelFM-X20
TypeReach Truck
Load Capacity2000 kg
Lift Height13000 mm
Overall Width1270 mm
Power SourceElectric
Power TypeBattery
Battery Voltage48 V
Lifting Speed (loaded)0.45 m/s

Summary

General Information and ATEX Context

Purpose of Manual

Explains the manual's objective and scope regarding operation, maintenance, and service.

General Safety Warnings

Provides critical safety instructions for users to follow for ATEX compliance.

ATEX Directive and Regulation

Explains the ATEX directive and its relevance to explosive atmospheres.

Explosion Risk Assessment

Details methods and considerations for assessing explosion risks.

Hazardous Area Classification

Classifies areas based on the likelihood and duration of explosive atmospheres.

Criteria for Dangerous Areas

Outlines criteria for defining hazardous areas, including discharge sources and degrees.

Discharge Speed and LEL

Explains factors influencing gas discharge speed and the relation of LEL to zone risk.

Ventilation and Relative Density

Discusses ventilation and relative density effects on zone spreading in explosive atmospheres.

Exproof Protection Types

Lists and describes various types of Ex protection methods used for equipment.

Ignition Sources and Explosion Effects

Possible Ignition Sources

Identifies various sources that can ignite explosive atmospheres, including heat, sparks, and electricity.

Effects of Explosion

Describes the physical impacts and potential fatalities resulting from explosions.

Technical Precautions and Responsibilities

Precautions Against Explosion

Lists primary, secondary, and tertiary measures for explosion prevention and mitigation.

Manufacturer's Responsibility

Outlines the manufacturer's obligations regarding ATEX compliance and equipment.

User's Responsibility

Details the user's duties for maintaining ATEX compliance and safe operation.

Usage and Operation

Pre-Start Checks

Lists essential safety and operational checks before starting the machine.

Starting the Machine

Describes the step-by-step procedure for starting the equipment.

Stopping the Machine

Explains standard and emergency stopping procedures for the truck.

Electrical and Non-Electrical Ex Equipment

Equipment List

Lists certified Ex equipment used on the machine with their specifications.

Electric Box

Details the electric box, its ATEX protection, and opening/closing procedures.

Direction Motor

Specifies the ATEX protection type for the direction motor.

Driving Motor

Specifies the ATEX protection type for the driving motor.

Hydraulic Motor

Details the hydraulic motor's ATEX protection, disassembly, and maintenance.

Battery Box

Explains the battery box's ATEX protection and replacement guidelines.

Solenoid

Specifies the ATEX protection type for the solenoid bobbins.

Rectangle Light

Specifies the ATEX protection type for the rectangle light.

Flashing Beacon

Specifies the ATEX protection type for the flashing beacon.

Battery Connector

Details the ATEX protection type for the battery connector.

Non-Electrical Equipment

Describes grounding and earth connections for non-electrical components.

Maintenance and Checks

Periodical Maintenance

Advises on protecting equipment from damage during periodic maintenance.

Routine Checks

Recommends trained personnel and outlines service levels for checks.

Complementary Check Tasks

Provides a table of tasks for routine equipment checks to complement vehicle requirements.

Repair, Service, and Support

Troubleshooting

Guides on identifying and addressing common error warnings and battery issues.

Technical Support

Explains how to obtain technical support and order spare parts.

Warranty Conditions

Outlines the terms and conditions of the warranty for the equipment.

Important Operational Notes

Lists critical rules for operating in ATEX areas and general safety reminders.

Communication and Technical Settings

Communication

Provides contact details for Airmeex France, including address and email.

Torque Settings

Presents a table of torque settings for components according to ATEX norms.

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