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FM-X-17
Still FM-X-17 User Manual
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Reach truck
FM-X, FM-X N, FM-X W, FM-X EW,
Lithium-ion
FM-X-10
FM-X-12
FM-X-14
FM-X-17
FM-X-20
FM-X-20 HD
FM-X-25
Original instructions
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50988078001 EN - 11/
2021 - 10
2
Table of Contents
Table of Contents
5
Foreword
13
Your Truck
14
General
14
Conformity Marking
14
Declaration that Reflects the Content of the Declaration of Conformity
15
Accessories
16
Labelling Points
17
Nameplate
18
Production Number
19
Nameplate for a 48-V Lithium-Ion Battery
20
Declarations of Conformity in Accordance with Directive RED 2014/53/EU
21
Using the Truck
22
Commissioning
22
Proper Usage
22
Intended Use of the Lithium-Ion Battery (Variant)
22
Improper Use
23
Place of Use
23
Parking in Temperatures below -10 °C
24
Using Working Platforms
24
Information about the Documentation
25
Documentation Scope
25
Supplementary Documentation
26
Issue Date and Topicality of the Operating Instructions
27
Copyright and Trademark Rights
27
Explanation of Information Symbols Used
27
List of Abbreviations
28
Defining Directions
30
Schematic Views
31
Environmental Considerations
32
Packaging
32
Disposal of Components and Batteries
32
Safety
33
Definition of Responsible Persons
34
Operating Company
34
Specialist
34
Drivers
35
Basic Principles for Safe Operation
37
Insurance Cover on Company Premises
37
Special Notes When Using Lithium-Ion Batteries (Variant)
37
Changes and Retrofitting
41
Modifications to the Overhead Guard and Cabs
42
Seat Belt
43
Safety Information for FM-X Wide, Extra Wide (W, EW)
43
Warning Regarding Non-Original Parts
44
Damage, Defects and Misuse of Safety Systems
44
Wheels and Tyres
45
Medical Equipment
46
Exercise Caution When Handling Gas Springs and Accumulators
46
Length of the Fork Arms
47
Residual Risk
48
Residual Dangers, Residual Risks
48
Special Risks Associated with Using the Truck and Attachments
49
Overview of Hazards and Countermeasures
52
Danger to Employees
54
Safety Tests
56
Carrying out Regular Inspections on the Truck
56
Insulation Testing
56
Safety Regulations for Handling Consumables
58
Permissible Consumables
58
Oils
58
Hydraulic Fluid
59
Battery Acid
60
Brake Fluid
61
Disposal of Consumables
63
Commissioning Fleetmanager™ (Variant)
64
Activating the Access Control after Delivery of the Truck
64
Emissions
64
Overviews
67
Overview
68
Overview of the Driver's Compartment
69
Shelves and Cup Holders
70
Operating Devices and Display Elements
71
Display and Operating Unit
71
Operating Status Displays on the Display and Operating Unit
72
Display Messages
73
Entering Truck Operating Data Via the Display and Operating Unit
77
Lithium-Ion Battery Display
81
Operating Devices for Hydraulic and Traction Functions
81
Joystick 4Plus
82
Fingertip
83
Operating
85
Checks and Tasks before Daily Use
86
Visual Inspections and Function Checking
86
Climbing into and out of the Truck
89
Adjusting the MSG 65/MSG 75 Driver's Seat
91
Adjusting the Steering Column
95
Filling the Washer System (Variant)
96
Unlocking the Emergency off Switch
97
Access Authorisation with PIN Code (Variant)
97
Operating the Signal Horn
98
Checking the Brake System for Correct Function
98
Checking the Steering System for Correct Function
100
Checking the Emergency off Function
100
Checking the "Automatic Tilting Centre Position" (Variant) for Correct Function
101
Switching on
102
Switching on the Key Switch
102
Lighting
105
STILL Safetylight (Variant)
105
Switching the Working Spotlights (Variant) on and off
106
Daytime Running Lights / Footwell Lighting (Variant)
107
Efficiency and Drive Modes
108
Blue-Q Efficiency Mode
108
OPTISPEED - Continuously Variable Reduction in Driving Speed or Hydraulic Functions (Variant)
108
Driving
111
Safety Regulations When Driving
111
Roadways
113
Side Chassis Supports
115
Enabling Truck Functions Using the Foot Switch and Seat Switch
116
Setting the Drive Programme
118
Selecting the Drive Direction
119
Actuating the Drive Direction Switch, Joystick 4Plus
120
Actuating the Drive Direction Switch, Fingertip
120
Starting Drive Mode, Single-Pedal Version
121
Starting Drive Mode, Dual-Pedal Version (Variant)
123
Operating the Service Brake
125
Applying the Electromagnetic Parking Brake
126
Steering
128
Switching between 360°/180° Steering (Variant)
130
Emergency Operation of the Reach Measurement System
132
Parking
134
Parking the Truck Securely
134
Lifting
136
Lifting System Variants
136
Lift Mast Versions
136
Lifting System Operating Devices
137
Joystick 4Plus Lifting System
138
Fingertip Lifting System
141
Electronic Lowering Stop Function
143
Automatic Lift Cut out (Variant)
144
Reach-Lower Lock (Variant)
145
Automatic Centre Position (Variant)
146
Fork Wear Protection (Variant)
147
Changing the Fork Arms
147
Speed Limitation Safety Function
149
Fork Extension (Variant)
151
Load Backrest (Variant)
153
Working Platforms
153
Malfunctions in Lifting Mode
153
Handling Loads
155
Safety Regulations When Handing Loads
155
Before Picking up a Load
155
Picking up Loads
157
Danger Area
159
Transporting Pallets
160
Transporting Suspended Loads
160
Picking up a Load
161
Transporting Loads
165
Setting down Loads
167
Driving on Upward and Downward Gradients
169
Driving Onto Lifts
169
Attachments
171
Fitting Attachments
171
Releasing the Pressure from the Auxiliary Hydraulics
174
General Instructions for Controlling Attachments
175
Controlling Attachments (Variant) Using the Joystick 4Plus (5Th/6Th Hydraulic Function)
177
Controlling Attachments (Variant) with the Fingertip (5Th/6Th Hydraulic Function)
179
Operating the Clamp Locking Mechanism (Variant) with a Joystick 4Plus
181
Operating the Clamp Locking Mechanism (Variant) with the Fingertip Switch
183
Picking up a Load Using Attachments
184
Assistance Systems
186
Automatic Fork Centre Position During Lowering (Variant)
186
Lowering Protection Assistant (Variant)
188
Auxiliary Equipment
190
Fleetmanager (Variant)
190
Shock Recognition (Variant)
190
Active Load Stabilisation als (Variant)
190
Optical Height Measuring System (Variant)
192
Load Measurement (Variant)
196
Speed Limitation Based on Lift Height
198
Button for Speed Limitation, Creep Speed (Variant)
199
Camera/Monitor System (Variant)
200
Electrical Adjustment Mechanism for the Driver's Compartment (Variant)
200
Overhead Guard with Optimised Visibility (Variant)
201
Clipboard (Variant)
202
Battery Change Frame (Variant)
203
General
203
Safe Handling
203
Load Capacity
203
Area of Application
204
Adjusting the Transfer Height
204
Locking the Battery Change Frame
205
Battery Replacement Area
205
Lift Height Preselector / Easy Target (Variant)
207
General
207
Definition of Terms
208
AUTO MODE Function
209
Operating the Lift Height Preselector
212
Teach-In, General
215
Performing a Teach-In
216
Easy Target/Easy Target Plus (Variants)
219
Approaching Target Heights Using "Easy Target
221
Positioning the Fork Horizontally Using "Easy Target Plus
222
Cab (Variant)
224
General Information about the Cab
224
Opening the Cab Door
224
Closing the Cab Door
226
Cab Operating Devices
226
Cab Interior Lighting (Variant)
227
Heating System in the Cab (Variant)
228
Emergency Exit Window in the Cab
230
Cold Store Application
232
General
232
Areas of Application
232
Description of the Cold Store Equipment
233
Battery in the Cold Store
234
Impermissible Use of the Lithium-Ion Battery in the Shock Cold Store (-45°C)
235
Before Entering the Cold Store
235
Procedure in Emergencies
237
Emergency Shutdown
237
Procedure if Truck Tips over
238
Emergency Lowering
239
Towing
240
Connecting and Disconnecting the Battery Male Connector
243
Connecting the Battery Male Connector
243
Disconnecting the Battery Male Connector
243
Handling the Lead-Acid Battery
245
Safety Regulations When Handling the Battery
245
Maintaining the Battery
248
Checking the Battery Condition, Acid Level and Acid Density
249
Checking the Battery Charge Status
251
Charging the Battery
251
Equalising Charging to Preserve the Battery Capacity
254
Handling the Lithium-Ion Battery (Variant)
256
Safety Regulations for Handling the Lithium-Ion Battery
256
Approved Lithium-Ion Batteries
259
Lithium-Ion Batteries "GGS Li-Ion 48 V (BG4)" 9.8 Kwh and 39.2 Kwh
259
Regulations for Storing Lithium-Ion Batteries
260
Checking the Battery Charge Status (Lithium-Ion Battery)
261
Charging the Lithium-Ion Battery Upon Delivery
263
Charging the Lithium-Ion Battery
264
Recommissioning the Lithium-Ion Battery Following Deep Discharge
266
Replacing and Transporting the Battery
268
Commissioning Batteries that Are Delivered Separately
268
Alternating between a Lead-Acid Battery and a Lithium-Ion Battery
268
General Information on Replacing the Battery
268
Actuating the Battery Lock
272
Adjusting the Battery Lock
273
Special Notes for Installing the Lithium-Ion Battery
275
Replacing the Battery Using a Lifting Device
275
Changing the Battery Using the Internal Roller Channel (Variant)
280
Setting the Battery Data (Lead Acid Batteries)
285
Transporting the Battery Using a Lifting Device (Lead Acid Batteries)
286
Transporting the Battery Using a Lifting Device (Lithium-Ion Batteries)
288
Cleaning the Truck
290
Cleaning the Electrical System
292
Cleaning Load Chains
293
Cleaning Panes of Glass and Mirrors
293
After Cleaning
294
Transporting the Truck
295
Transportation
295
Crane Loading (Standard Truck with Overhead Guard)
298
Crane Loading (Trucks with a Cab)
302
Decommissioning
308
Shutting down and Storing the Truck
308
Re-Commissioning after Shutdown
309
Maintenance
311
Safety Regulations for Maintenance
312
General Information
312
Working on the Hydraulic Equipment
312
Working on the Electrical Equipment
312
Safety Devices
313
Set Values
313
Lifting and Jacking up
313
Working at the Front of the Truck
314
General Maintenance Information
316
Personnel Qualifications
316
Information for Carrying out Maintenance
316
Maintenance - 1000 Hours/Year
319
Maintenance - 3000 Hours/Every Two Years
325
Every 12 Weeks
325
Ordering Spare Parts and Wearing Parts
325
Quality and Quantity of the Required Operating Materials
326
Lubrication Plan
327
Maintenance Data Table
329
Preserving Operational Readiness
331
Checking the Driver's Seat
331
Maintaining Wheels and Tyres
331
Checking the Hydraulic System for Leaks
333
Greasing the Lift Mast and Roller Tracks
334
Checking the Battery Change Frame (Variant)
334
Replacing the Heating System Filter for the Cab (Variant)
335
Preserving Operational Readiness for Cold Store Application
336
Maintenance Tasks for Lithium-Ion Batteries
336
Technical Data
337
Dimensions
338
VDI Datasheet for FM-X 10 / Li-Ion (N), FM-X 12 / Li-Ion (N)
339
VDI Datasheet for FM-X 14 / Li-Ion (N, W, EW)
344
VDI Datasheet for FM-X 17 / Li-Ion (N, W, EW)
349
VDI Datasheet for FM-X 20 / Li-Ion (N, W, EW)
354
VDI Datasheet for FM-X 20 HD / Li-Ion
359
VDI Datasheet for FM-X 25 / Li-Ion (W, EW)
363
Elokon Eloshield Interface (Variant)
367
Eco-Design Requirements for Electric Motors and Variable Speed Drives
367
Wheels and Tyres
368
Battery Specifications for Lithium-Ion Batteries
369
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Instructions
360 pages
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Still FM-X-17 Specifications
General
Model
FM-X-17
Drive type
Electric
Load capacity
1700 kg
Lift height
13000 mm
Battery Voltage
48 V
Category
Forklift
Battery Capacity
620 Ah
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