Still RCE 25 - User Manual

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Electric Truck

RCE 25

RCE 25 Li-Ion

Original instructions

5444 5445

5001 801 1626EN-10/2023 - 04

Main Page

Table of Contents5
Introduction11
Your Industrial Truck12
Technical Description12
General13
Conformity Marking14
Declaration that Reflects the Content of the Declaration of Conformity15
Declarations of Conformity in Accordance with Directive RED 2014/53/EU16
Nameplate16
Serial Number17
Using the Truck18
Commissioning18
Intended Use19
Improper Use20
Precautions22
Description of Use and Climatic Conditions22
Parking in Temperatures below -10 °C23
Using Working Platforms23
Information about Documentation24
Documentation Scope24
Supplementary Documentation24
Issue Date and Topicality of the Operating Instructions25
Copyright and Trademark Rights25
Explanation of Signal Terms Used26
Date of Edition and Latest Update of this Manual27
List of Abbreviations27
Definition of Directions29
Illustrations29
Environmental Considerations30
Packaging30
Disposal of Components and Batteries30
Safety31
Safety Guidelines32
Data Security34
Special Notes for Using Lithium-Ion Batteries34
Stability36
In the Case of Tip-Over36
Definition of Terms Used for Responsible Persons37
Specialist37
Operating Company37
Drivers38
Basic Principles for Safe Operation40
Insurance Cover on Company Premises40
Modifications and Retrofitting40
Changes to the Overhead Guard and Roof Loads42
Warning Regarding Non-Original Parts42
Damage, Faults42
Medical Devices43
Battery Connection Cables43
Wheels and Tyres43
Damage, Defects and Misuse of Safety Systems44
Length of the Fork Arms44
Exercise Caution When Handling Gas Springs and Accumulators45
Residual Risks46
Residual Dangers, Residual Risks46
Special Risks Associated with Using the Truck and Attachments47
Overview of Hazards and Countermeasures50
Danger to Employees52
Safety Tests54
Regular Safety Inspection of the Truck54
Insulation Testing54
Safety Regulations for Handling Consumables56
Permissible Consumables56
Hydraulic Fluid56
Battery Acid56
Disposal of Consumables57
Noise Level57
Frequency Characteristics for Vibrations Imparted to the Human Body58
Emergency Exit from Driver's Cab with Windows58
Manually Lowering the Fork Arms with ISO59
Safety Regulations Relative to Forklift Use60
Safety Regulations When Driving61
Safety Regulations in Case of Accidental Lateral Tipping62
Overview63
General View64
Controller and Display Unit65
Warning Label Diagram66
Display Unit67
Switch Panel68
Relays and Fuses Overview69
Operation71
Service Plan before First Start72
Instructions for Running-In72
Pre-Shift Checks72
Daily Inspection Items74
Periodic Inspection Items75
Troubleshooting Guide75
Mounting/Dismounting77
Seat Belt Status and Performance Checks78
Checking Condition and Performance78
Adjusting the Seat and Seat Belt78
Seat Belt Monitoring and Alarm Function81
Operating the Horn82
Checking the Steering System for Correct Function83
Adjusting the Steering Column83
Emergency off Switch84
Keypad（*Option86
RFID Keypad86
RFID Keypad Usage and Settings86
Switching the Truck on and off89
Setting the Display Unit92
Driving95
Forward Travel96
Reverse Travel97
Changing the Drive Direction97
Brake System98
Brake System Information98
Foot Brake/Emergency Brake98
Electronic Regenerative Braking99
Parking Brake100
Battery Cover - Open - Closed101
Checking Battery Level102
Charging Precautions (Lead-Acid Battery)103
Connecting the Rechargeable Battery to an External Charger104
Check Rechargeable Battery Condition, Electrolyte Level and Specific Gravity (Lead-Acid Battery)106
Lifting Devices and Attachments108
Operating the Lifting Device108
Operating Attachments109
Transporting Loads111
Load Centre Distance and Load Capacity111
Capacity Rating Plate111
Additional Capacity Rating Plate114
Adjusting the Fork Spacing115
Picking up a Load116
Transporting Pallets117
Transporting Suspended Loads117
Picking up a Load118
Transporting Loads122
Setting down Loads123
Driving on Ascending and Descending Gradients125
Tow Coupling126
Leaving the Truck Temporarily126
Before Exiting the Truck127
Operation in Special Operating Situations129
Transport129
Towing131
Crane Loading133
Storing the Truck136
Taking the Truck out of Operation136
Disposal of Old Trucks138
Maintenance139
Safety Information for Inspection and Maintenance Work140
Inspection and Maintenance Data141
Recommended Fuels and Oils143
Regular Maintenance144
Table of First Service Checks145
Service Plan Table147
Cleaning the Truck150
Drive Mechanism and Transmission System151
Checking the Transmission Gear and Drive Axle for Leaks151
Checking the Transmission Gear and Drive Axle Oil Level151
Checking the Installation of the Transmission Gear152
Checking the Installation of the Drive Axle152
Checking the Brake Fluid Level in the Brake Fluid Reservoir152
Checking the Joystick Bellows153
Adjust Joysticks153
Checking the Wheels154
Check the Tyre Inflation Pressure155
Tightening the Wheel Nuts156
Changing Wheels156
Checking the Condition of the Antistatic Belt158
Clean and Lubricate the Steering Axle159
Chassis and Bodywork160
Checking the Connecting Bolts of the Drive Axle and Lift Mast160
Check the Overhead Guard160
Checking the Battery Cover Locking Devices161
Driver's Cab162
Checking the Pedal Group for Ease of Movement and Lubricating as Required162
Checking Other Bearings and Connections and Lubricating162
Checking that the Brake System Is Functioning Properly163
Electrics/Electronics164
Checking the Module for Dirt164
Checking the Main Contactor164
Checking the Condition of the Batteries165
Removing Battery Safety Decices165
Replacing the Battery Using a Suspension Arrangement168
Battery Installation170
Inspecting and Maintaining the Lithium-Ion Battery171
Hydraulics172
Checking the Hydraulic System for Leaks172
Checking the Hydraulic Oil Level172
Checking the Breather Filter Is Working Normally174
Checking Installation of the Tilt Cylinder175
Lubricating Tilt Cylinder Bearings176
Lifting System177
Checking the Fork Arms and the Fork Arm Quick Release Apparatus177
Checking the Working Condition and Installation of the Lift Mast, Lifting Chains and Lift Cylinder178
Adjusting the Length of the Lifting Chains and Lubricating Using Chain Spray179
Lubricating the Lift Mast and Chains with Chain Spray180
Special Equipment182
Checking the Preload of the Double Hoses (if Equipped with Attachments)182
Cleaning and Lubricating the Sideshift Forks* and Checking Connections182
Technical Datasheet185
Dimensions Overview186
Datasheet187
Eco-Design Requirements for Electric Motors and Variable Speed Drives189

Brand	Still
Model	RCE 25
Category	Forklifts
Language	English

Still RCE 25 - User Manual

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