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Sullair 10B Series User Manual

Sullair 10B Series
46 pages
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10B Open 25, 30, 40HP
OPERATOR’S
MANUAL
Part Number 02250049---581
eSu lla ir C orp ora tion
AIR COMPRESSOR
INDUSTRIAL
STANDARD AND 24KT
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Sullair 10B Series Specifications

General IconGeneral
BrandSullair
Model10B Series
CategoryAir Compressor
LanguageEnglish

Summary

Statement of Warranty

Air Care Seminar Training

Section 1 SAFETY

1.1 General Safety Precautions

General safety precautions and responsibilities for operating the compressor safely.

1.2 Personal Protective Equipment (PPE)

Guidelines for using appropriate personal protective equipment (PPE) for safety.

1.3 Pressure Release Procedures

Procedures for safely releasing pressure in air lines and components.

1.4 Fire and Explosion Hazards

Precautions to prevent fire and explosion hazards related to the compressor.

1.5 Moving Parts Safety

Safety measures to avoid injury from the compressor's moving components.

1.6 Hot Surfaces and Sharp Edges

Warnings about contact with hot surfaces and sharp edges on the unit.

1.7 Toxic and Irritating Substances

Safety advice regarding toxic substances and air quality.

1.8 Electrical Shock Prevention

Critical safety instructions to prevent electrical shock hazards.

1.9 Safe Lifting Procedures

Safe procedures for lifting and handling the compressor unit.

1.10 Entrapment Safety

Safety precautions to prevent entrapment within the compressor enclosure.

Section 2 DESCRIPTION

2.1 Introduction to Sullair Compressors

Overview of the Sullair rotary screw air compressor's design and objectives.

2.2 Description of Components

Identification and overview of the main components of the Series 10B air compressor.

2.3 Compressor Unit Functional Description

Functional explanation of the Sullair rotary screw compressor unit.

2.4 Cooling and Lubrication System

Details on how the cooling and lubrication systems function.

2.5 Discharge System Description

Explanation of the air discharge system and receiver functions.

2.6 Control System Description

How the compressor's control system regulates air intake.

2.7 Air Inlet System Description

Description of the air inlet system, filter, and valve.

2.8 Instrument Panel Description

Explanation of the gauges and indicators on the instrument panel.

Section 3 SPECIFICATIONS

Sullair Series 10B Specifications

Detailed specifications including dimensions and weights for Series 10B.

Bills of Material

Lists part numbers for different compressor configurations.

Compressor Specifications

General compressor type, pressure, bearing, cooling, lubricant, and control specs.

Motor Specifications

Specifications for the motor, including HP, size, speed, and starter.

Lubrication Guide - Standard Compressors

Guidelines for using SRF 1/4000 fluid in standard compressors.

Lubrication Guide - 24KT Compressors

Guidelines for using 24KT fluid in 24KT compressors.

Application Guide

Encouragement to participate in fluid analysis programs.

Section 4 INSTALLATION

4.1 Mounting of Compressor

Requirements for mounting the compressor on a suitable foundation.

4.2 Ventilation and Cooling

Guidelines for proper ventilation and cooling system setup.

4.3 Service Air Piping

Recommendations for installing service air piping.

4.4 Coupling Alignment Check

Procedure for checking coupling alignment.

4.5 Fluid Level Check

How to check the fluid level in the sump.

4.6 Motor Rotation Direction Check

Procedure for verifying the correct motor rotation direction.

4.7 Electrical Preparation

Steps for preparing the electrical connections for the compressor.

Section 5 OPERATION

5.1 General Operation Overview

Introduction to understanding compressor controls and indicators.

5.2 Purpose of Controls and Indicators

Explanation of the purpose of each control and indicator on the compressor.

5.3 Initial Start-Up Procedure

Step-by-step guide for the initial start-up of the compressor.

5.4 Subsequent Start-Up Procedure

Procedure for starting the compressor after initial setup.

5.5 Shutdown Procedure

Correct procedure for safely shutting down the compressor.

Section 6 MAINTENANCE

6.1 General Maintenance Overview

Overview of the minimal maintenance program and service indicators.

6.2 Daily Operation Checks

Daily checks and observations required before and after operation.

6.3 Maintenance After Initial 50 Hours

Specific maintenance tasks after the first 50 hours of operation.

6.4 Maintenance Every 1000 Hours

Maintenance tasks required every 1000 hours of operation.

6.5 Filter Maintenance

Conditions and procedures for replacing fluid and air filter elements.

6.6 Parts Replacement and Adjustment Procedures

Detailed procedures for replacing common parts and making adjustments.

Fluid Filter Element Replacement

Step-by-step guide for replacing the fluid filter element.

Air Filter Maintenance

Procedures for inspecting and replacing the air filter element.

Separator Replacement

Procedure for changing the separator element.

Inlet Valve Maintenance

Procedure for maintaining the compressor's inlet valve.

Control System Adjustment

Steps for adjusting the compressor's control system settings.

Blowdown Valve Maintenance

Procedures for maintaining the blowdown valve.

Thermal Valve Maintenance

Maintenance steps for the thermal valve.

Pressure Regulator Valve Maintenance

Procedures for maintaining the pressure regulator valve.

Flexible Coupling Maintenance

Maintenance and replacement of flexible coupling components.

Minimum Pressure/Check Valve Maintenance

Maintenance for the minimum pressure/check valve.

Solenoid Valve Maintenance

Procedures for cleaning and maintaining the solenoid valve.

6.7 Troubleshooting

Guide to diagnosing and resolving common compressor problems.

6.8 Maintenance Record

Logbook for recording maintenance performed on the compressor.

Section 7 ILLUSTRATIONS AND PARTS LIST

7.1 Procedure for Ordering Parts

Instructions on how to order replacement parts from Sullair.

7.2 Recommended Spare Parts List

A list of recommended spare parts for the compressor.

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