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Sullair LS-100L User Manual

Sullair LS-100L
122 pages
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INDUSTRIAL AIR
COMPRESSOR
LS-1100
25, 30 & 40 HP/
18, 22 & 30 KW
STANDARD & 24 KT
AIR-COOLED AND WATER-COOLED
OPERATOR’S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number 02250143-896
©Sullair Corporation

Table of Contents

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Sullair LS-100L Specifications

General IconGeneral
ModelLS-100L
Main Motor Horsepower100 hp
Motor Power75 kW
Phase3
TypeRotary Screw
DriveDirect
CoolingAir Cooled
Voltage460 V
Displacement100 CFM

Summary

Section 1: Safety Precautions

General Safety Guidelines

Covers general safe operation, operator responsibilities, and compliance with regulations.

Personal Protective Equipment (PPE)

Details requirements for eye, face, respiratory, and hearing protection.

Pressure Release and Hose Safety

Instructions on installing flow-limiting valves and securing hose connections.

Fire and Explosion Prevention

Guidelines for preventing fires, handling spills, and cleaning combustible materials.

Moving Parts Safety

Advises keeping clear of moving parts, wearing snug clothing, and closing access doors.

Toxic and Irritating Substances

Warnings about using compressor air for breathing and handling fluids.

Electrical Shock Hazards

Safety measures for electrical systems, including grounding and avoiding contact.

Lifting and Handling Procedures

Safe methods for lifting compressors using bails or slings and forklift operations.

Section 2: Component Descriptions

Cooling and Lubrication System Function

Details the air-cooled and water-cooled system's operation and fluid functions.

Control System Function (Standard Electro-Mechanical)

Explains how the control system regulates air intake and pressure.

Control System Function (Supervisor II)

Describes the Supervisor II control system's operation and modes.

Section 3: Specifications and Guides

LS-100 Series Specifications

Provides detailed technical specifications for LS-100 series compressors by model and frequency.

Standard Lubrication Guide

Recommends Sullube lubricant and provides guidelines for fluid selection.

Lubrication Change Recommendations

Table outlining recommended intervals for fluid, filter, and separator changes.

Section 4: Installation Procedures

Compressor Mounting Requirements

Specifies foundation requirements for compressor stability and alignment.

Ventilation and Cooling Requirements

Details necessary airflow and heat rejection for air and water-cooled models.

Electrical Preparation (Standard)

Guidance for customer wiring, isolation switches, and electrical checks.

Electrical Preparation (Supervisor II)

Specific electrical checks for units equipped with the Supervisor II controller.

Motor Rotation Direction Check

Procedure to verify correct motor rotation at start-up.

Section 5: Operating Procedures

Initial Start-Up Procedure (Standard)

Step-by-step guide for the first start-up of the compressor.

Section 6: Supervisor II Operation

Supervisor II Parameter Setup

Guide to setting parameters like unload pressure, load differential, and timers.

Operating the Compressor (Supervisor II)

Instructions for manual and automatic operation modes with the Supervisor II.

Initial Start-Up Procedure (Supervisor II)

Step-by-step guide for the initial start-up of compressors with Supervisor II.

Section 7: Maintenance Program

Parts Replacement and Adjustment Procedures

Detailed steps for replacing fluid filter elements, air filters, and separator elements.

Control System Adjustment

Instructions for adjusting pressure switch and regulator settings.

Troubleshooting Guide (Standard Electro-Mechanical)

Lists common symptoms, probable causes, and remedies for standard models.

Troubleshooting Guide (Supervisor II)

Lists common symptoms, probable causes, and remedies for Supervisor II models.

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