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Sullair
Air Compressor
LS-100H
Sullair LS-100H User Manual
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INDUSTRIAL
AIR
COMPRESSOR
L
S
-1
1
0
0
25, 30 & 40 HP/
18, 22 & 30 KW
ST
ANDARD & 24 KT
AIR-COOLED AND
W
A
TER-COOLED
OPERA
T
OR’S
MANUAL
AND
P
ARTS LIST
KEEP
FOR
FUTURE
REFERENCE
Part Number 02250143-896
©Sullair Corporation
2
Table of Contents
Table of Contents
3
General
7
Personal Protective Equipment
7
Pressure Release
7
Fire and Explosion
8
Moving Parts
8
Hot Surfaces, Sharp Edges and Sharp Corners
8
Toxic and Irritating Substances
8
Electrical Shock
9
Lifting
9
Entrapment
10
Introduction
11
Description of Components
11
Sullair Compressor Unit, Functional Description
11
Compressor Cooling and Lubrication System, Functional Description
12
Compressor Discharge System, Functional Description
15
Control System, Functional Description- Standard Electro-Mechanical
15
Control System, Functional Description- Supervisor
17
Air Inlet System, Functional Description
18
Instrument Panel Group, Functional
18
Specifications
21
Lubrication Guide- Standard
22
Lubrication Change Recommendations and Maintenance
23
Lubrication Guide- 24Kt Fluid
23
Application Guide
23
Mounting of Compressor
29
Ventilation and Cooling
29
Service Air Piping
30
Coupling Alignment Check
30
Fluid Level Check
30
Electrical Preparation- Standard Electro-Mechanical
30
Electrical Preparation- Supervisor
31
Motor Rotation Direction Check
31
Purpose of Controls-Standard Electro-Mechanical
33
Initial Start-Up Procedure- Standard Electro-Mechanical
35
General
33
Subsequent Start-Up Procedure- Standard Electro-Mechanical
35
Shutdown Procedure- Standard Electro- Mechanical
35
Introduction
37
Keypad
37
Status Displays
37
Lamp Indicators
38
Operation Introduction
39
Supervisor II Parameter Setup
39
Operating the Compressor
40
Purpose of Controls- Supervisor
41
Supervisor II Output Relays
42
Initial Start-Up Procedure- Supervisor
43
Subsequent Start-Up Procedure- Supervisor
43
Shutdown Procedure- Supervisor
43
General
45
Daily Operation
45
Maintenance after Initial 50 Hours of Operation
45
Maintenance Every 1000 Hours
45
Fluid Maintenance
45
Filter Maintenance
45
Separator Maintenance
45
Parts Replacement and Adjustment Procedures
45
Fluid Filter Element Replacement
45
Air Filter Maintenance
46
Separator Element Replacement
47
Control System Adjustment
47
Pressure Regulator Adjustment
48
Drive Coupling Installation and Maintenance
48
Troubleshooting- Standard Electro- Mechanical
49
Troubleshooting Guide- Standard
50
Troubleshooting- Supervisor
52
Troubleshooting Guide- Supervisor
52
Calibration
54
Procedure for Ordering Parts
57
Recommended Spare Parts List
57
Motor, Compressor, Frame and Parts
60
Cooler Assembly
64
Air Inlet System
66
Air Piping- Air-Cooled
68
Fluid Piping- 25, 30 & 40Hp/ 18, 22 & 30Kw Odp
70
Fluid Piping- 25, 30 & 40Hp/ 18, 22 & 30Kw Tefc
72
Air Piping- Water-Cooled
74
Water Piping
76
Cooling and Lubrication System
78
Air Piping- 40Hp/ 30Kw Water-Cooled
80
Water Piping- 40Hp/ 30Kw Water-Cooled
82
Cooling and Lubrication System- 40Hp/ 30Kw Coolers (Water-Cooled)
84
Discharge System
86
Electric Drain Assembly
88
Control System and Electrical Parts
90
Instrument Panel
94
Enclosure- 25-30Hp/ 18-22Kw Air-Cooled (Odp)
96
ENCLOSURE- 25-30HP/ 18-22KW (TEFC); 40HP/ 30KW (ODP and TEFC) AIR-COOLED
98
Enclosure- Water-Cooled
100
Decal Group
102
Decal Locations
108
Decal Locations- Enclosure
112
Wiring Diagram- Electro-Mechanical Full Voltage
114
Wiring Diagram- Supervisor Deluxe Full Voltage
115
Wiring Diagram- Electro-Mechanical Wye-Delta
116
Wiring Diagram- Supervisor Deluxe Wye-Delta
117
Wiring Diagram- Electro-Mechanical Wye-Delta Europe
118
Wiring Diagram- Electro-Mechanical Supervisor Deluxe Full Voltage
119
4
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Sullair LS-100H Specifications
General
Model
LS-100H
Type
Rotary Screw
Horsepower
100 HP
Maximum Pressure
150 psig
Drive
Direct
Voltage
460V/3/60
Fuel Type
Electric
Operating Pressure
100 PSIG
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