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Sullair 825 - User Manual

Sullair 825
96 pages
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Failure to follow the instructions
and procedures in this manual or,
misuse of this equipment will
VOID its warranty!
WARRANTY NOTICE
PART NUMBER:
KEEP FOR
FUTURE
REFERENCE
USER MANUAL
©
COPYRIGHT 2013 SULLAIR
The information in this manual is current
as of its publication date, and applies to
compressor serial number:
and all subsequent serial numbers.
02250201-740 R02
201309190000
PORTABLE AIR COMPRESSOR
600H, 700HH, 750, 750H,
750HH, 825, 900H, 1050
CATERPILLAR IT4 C9.3
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Sullair 825 Specifications

General IconGeneral
BrandSullair
Model825
CategoryAir Compressor
LanguageEnglish

Summary

Section 1: Safety

1.1 General Safety

General safety guidelines for operation, maintenance, and modifications.

1.2 Towing Safety

Precautions for safely towing the air compressor, including vehicle limits and inspections.

1.3 Pressure Release

Procedures for safely releasing pressure and using flow-limiting valves for safety.

1.4 Fire and Explosion Hazards

Warnings and precautions regarding fire and explosion risks during refueling and operation.

1.5 Moving Parts Safety

Safety instructions related to moving parts, guards, and clothing.

1.6 Hot Surfaces and Sharp Edges

Safety precautions for avoiding burns and cuts from hot surfaces and sharp edges.

1.7 Toxic and Irritating Substances

Precautions for handling toxic and irritating substances like exhaust and compressed air.

1.8 Electrical Shock

Safety measures to prevent electrical shock, including distance from power lines and lightning.

1.9 Lifting

Guidelines for safely lifting the compressor, including equipment inspection and load capacity.

1.11 Jump Starting

Procedures and safety precautions for jump-starting the compressor's engine.

1.12 Lockout;Tagout Implementation

Procedures for implementing lockout/tagout to control energy sources during maintenance.

Section 2: Description

2.17 Engine Control Module

Functional description of the engine control module and diagnostic codes.

Section 4: Operation

4.2 Purpose of Controls

Explains the purpose of various controls and indicators on the compressor.

4.3 Compressor Start-Up Procedure

Step-by-step guide for starting the compressor safely and correctly.

4.4 Exhaust Regeneration Procedure

How to manage and perform exhaust regeneration cycles for emissions control.

4.5 Shutdown Procedure

Steps for safely shutting down the compressor unit.

Section 5: Maintenance

5.2 Daily Operation Checks

Daily inspection tasks to perform before starting and after warming up.

5.15 Parts Replacement & Adjustment Procedures

Procedures for replacing parts and adjusting components like brakes and fluid filters.

5.17 Troubleshooting Guide

A guide to diagnose and resolve common operational problems.

Section 6: Noise Control

6.2 Tampering with Noise Control System

Prohibits tampering with the noise control system and lists prohibited acts.

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