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Sullair 900H User Manual

Sullair 900H
96 pages
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Failure to follow the instructions
and procedures in this manual or,
misuse of this equipment will
VOID its warranty!
WARRANTY NOTICE
PART NUMBER:
KEEP FOR
FUTURE
REFERENCE
USER MANUAL
©
COPYRIGHT 2013 SULLAIR
The information in this manual is current
as of its publication date, and applies to
compressor serial number:
and all subsequent serial numbers.
02250201-740 R02
201309190000
PORTABLE AIR COMPRESSOR
600H, 700HH, 750, 750H,
750HH, 825, 900H, 1050
CATERPILLAR IT4 C9.3
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Sullair 900H Specifications

General IconGeneral
Model900H
TypeRotary Screw
Free Air Delivery900 cfm
Drive TypeDirect Drive
Cooling MethodLiquid Cooled
Sound Level76 dBA
Operating Pressure100 psi
Horsepower300 hp (224 kW)
Weight10, 500 lbs

Summary

SAFETY

TOWING AND PARKING SAFETY

Procedures and warnings for safely towing and parking the air compressor unit.

PRESSURE RELEASE PROCEDURES

Procedures for safely releasing pressure from the system and using flow-limiting valves.

FIRE AND EXPLOSION HAZARDS

Safety precautions to prevent fire and explosion hazards associated with fuel, batteries, and electrical systems.

MOVING PARTS SAFETY

Safety precautions to avoid injury from moving components like fans and couplings.

HOT SURFACES AND SHARP EDGES SAFETY

Safety measures to avoid burns and cuts from hot surfaces, sharp edges, and corners.

TOXIC SUBSTANCES AND BREATHING AIR SAFETY

Precautions for handling toxic substances and ensuring safe breathing air quality.

ELECTRICAL SHOCK HAZARDS

Safety guidelines to prevent electrical shock hazards from power lines and lightning.

LIFTING AND ENTRAPMENT PREVENTION

Procedures for lifting the compressor and preventing personnel entrapment.

JUMP STARTING SAFETY

Safe procedures for jump-starting the compressor's battery system.

LOCKOUT/TAGOUT PROCEDURES

Steps for implementing lockout/tagout procedures to ensure energy sources are controlled during servicing.

DESCRIPTION

COMPONENT IDENTIFICATION AND FUNCTION

Identification of major components and assemblies of the compressor package.

SULLAIR COMPRESSOR UNIT FUNCTIONAL DESCRIPTION

Functional description of the Sullair rotary screw compressor unit and its operations.

COMPRESSOR COOLING AND LUBRICATION SYSTEM FUNCTIONAL DESCRIPTION

Explanation of how the cooling and lubrication system maintains compressor temperature and lubrication.

CAPACITY CONTROL SYSTEM FUNCTIONAL DESCRIPTION

Description of the system that regulates air intake based on demand and controls engine speed.

SPECIFICATIONS

OPERATION

COMPRESSOR START-UP PROCEDURE

Step-by-step instructions for safely starting the compressor unit.

EXHAUST REGENERATION PROCEDURE

Procedure for managing and performing exhaust regeneration cycles for emissions control.

SHUTDOWN PROCEDURE

Instructions for safely shutting down the compressor unit, including cool-down cycles.

MAINTENANCE

PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES

Procedures for replacing parts and adjusting components, including electric brakes.

CONTROL SYSTEM ADJUSTMENT - SINGLE PRESSURE

Procedures for adjusting the control system for single pressure operation.

CONTROL SYSTEM ADJUSTMENT - DUAL PRESSURE

Procedures for adjusting the control system for dual pressure operation.

TROUBLESHOOTING GUIDE

Troubleshooting chart with symptoms, probable causes, and remedies for common problems.

NOISE CONTROL

TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED

Legal prohibitions against tampering with noise control systems and related components.

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