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Sullair 175 User Manual

Sullair 175
100 pages
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PORTABLE
OPERATOR’S
MANUAL AND
AIR COMPRESSOR
PARTS LIST
175---185H
JOHN DEERE
Part Number 02250059---158
Sullair Corporation
KEEP FOR
FUTURE
REFERENCE

Table of Contents

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Sullair 175 Specifications

General IconGeneral
Model175
Max Pressure125 psi
Fuel TypeDiesel
Operating Pressure100 psi
Drive TypeDirect Drive
TypeRotary Screw

Summary

SAFETY

1.1 GENERAL

General safety advice and responsibilities for operating the compressor.

1.2 TOWING

Instructions and precautions for safely towing the air compressor.

1.3 PRESSURE RELEASE

Procedures for safely releasing compressed air pressure.

1.4 FIRE AND EXPLOSION

Safety measures to prevent fires and explosions.

1.5 MOVING PARTS

Warning about hazards associated with moving machine parts.

1.6 HOT SURFACES, SHARP EDGES AND SHARP CORNERS

Precautions for hot surfaces and sharp hazards.

1.7 TOXIC AND IRRITATING SUBSTANCES

Safety regarding toxic and irritating materials used or produced.

1.8 ELECTRICAL SHOCK

Safety guidelines to prevent electrical shock hazards.

1.9 LIFTING

Procedures and safety for lifting the compressor.

1.10 ENTRAPMENT

Warning about entrapment hazards within the compressor.

1.11 JUMP STARTING

Safe procedures for jump-starting the compressor.

DESCRIPTION

2.1 INTRODUCTION

Overview of the Sullair 175, 185, 185H CFM Portable Air Compressors.

2.2 DESCRIPTION OF COMPONENTS

Identification and overview of compressor package components.

2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTION

Functional description of the Sullair rotary screw compressor unit.

2.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION

Functional description of the compressor's cooling and lubrication system.

2.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION

Functional description of the compressor's air discharge system.

2.6 CAPACITY CONTROL SYSTEM, FUNCTIONAL DESCRIPTION

Functional description of the system regulating air intake based on demand.

2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION

Description of the air inlet system including filters and valve.

2.8 INSTRUMENT PANEL GROUP, FUNCTIONAL DESCRIPTION

Functional description of the instrument panel and its controls.

2.9 ELECTRICAL SYSTEM, FUNCTIONAL DESCRIPTION

Description of the electrical system, including safety shutdown features.

SPECIFICATIONS

OPERATION

4.1 GENERAL

Introduction to the compressor's controls and indicators for proper operation.

4.2 PURPOSE OF CONTROLS

Explanation of the purpose and use of various controls and indicators.

4.3 START-UP PROCEDURE

Step-by-step procedure for the initial start-up of the compressor.

4.4 SUBSEQUENT START-UP PROCEDURE

Procedure for starting the compressor after initial start-up.

4.5 SHUTDOWN PROCEDURE

Steps for safely shutting down the air compressor.

MAINTENANCE

5.1 GENERAL

Importance of a good maintenance program for compressor longevity.

5.2 DAILY OPERATION

Daily checks required before operating the compressor.

5.3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION

Initial maintenance tasks after 50 hours of operation.

5.4 MAINTENANCE EVERY 100 HOURS

Maintenance tasks to be performed every 100 hours of operation.

5.5 MAINTENANCE EVERY 200 HOURS

Maintenance tasks to be performed every 200 hours of operation.

5.6 MAINTENANCE EVERY 300 HOURS

Maintenance tasks to be performed every 300 hours of operation.

5.7 MAINTENANCE EVERY 400 HOURS

Maintenance tasks to be performed every 400 hours of operation.

5.8 MAINTENANCE EVERY 1000 HOURS

Maintenance tasks to be performed every 1000 hours of operation.

5.9 MAINTENANCE EVERY 1200 HOURS

Maintenance tasks to be performed every 1200 hours of operation.

5.10 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES

Detailed procedures for replacing parts and making adjustments.

5.11 TROUBLESHOOTING

Guide to diagnosing and resolving common compressor problems.

NOISE CONTROL

6.1 NOISE EMISSIONS WARRANTY

Warranty information related to noise emissions compliance.

6.2 TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED

Legal prohibition against tampering with noise control systems.

6.3 NOISE EMISSIONS MAINTENANCE AND MAINTENANCE RECORD LOG

Instructions for maintaining noise control and logging service.

ILLUSTRATIONS AND PARTS LIST

7.1 PROCEDURE FOR ORDERING PARTS

Instructions on how to properly order replacement parts.

7.2 RECOMMENDED SPARE PARTS LIST

List of recommended spare parts for the compressor.

7.3A ENGINE, COMPRESSOR AND PARTS & SPEED CYLINDER ASSEMBLY – 175 MODELS

Illustrated parts breakdown for the engine, compressor, and speed cylinder (175 Models).

7.3B ENGINE, COMPRESSOR AND PARTS & SPEED CYLINDER ASSEMBLY 185 MODELS

Illustrated parts breakdown for the engine, compressor, and speed cylinder (185 Models).

7.3C ENGINE, COMPRESSOR AND PARTS & SPEED CYLINDER ASSEMBLY 185H MODELS

Illustrated parts breakdown for the engine, compressor, and speed cylinder (185H Models).

7.4A RADIATOR & COMPRESSOR FLUID SYSTEM - 175 MODELS

Illustrated parts breakdown for the radiator and fluid system (175 Models).

7.4B RADIATOR & COMPRESSOR FLUID SYSTEM - 185 & 185H MODELS

Illustrated parts breakdown for the radiator and fluid system (185 & 185H Models).

7.5 FRAME, AXLE & PARTS & AXLE ASSEMBLY ALL MODELS

Illustrated parts breakdown for the frame, axle, and related assemblies.

7.6A RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY 175 & 185 MODELS

Illustrated parts breakdown for receiver, pneumatic control, and service valve (175/185 Models).

7.6B RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY – 185H MODELS

Illustrated parts breakdown for receiver, pneumatic control, and service valve (185H Models).

7.7 REGULATOR VALVE & RECEIVER FLUID FILL ASSEMBLIES ALL MODELS

Illustrated parts breakdown for regulator valves and fluid fill assemblies.

7.8 BLOWDOWN PNEUMATIC CONTROLS & REGULATOR VALVE ASSEMBLY

Illustrated parts breakdown for blowdown controls and regulator valve assemblies.

7.9A ELECTRICAL PARTS & ENGINE OIL PRESSURE SWITCH ASSEMBLY 175 MODELS

Illustrated parts breakdown for electrical components and oil pressure switch (175 Models).

7.9B ELECTRICAL PARTS – 185 & 185H MODELS

Illustrated parts breakdown for electrical components (185 & 185H Models).

7.10 INSTRUMENT PANEL & PARTS - ALL MODELS

Illustrated parts breakdown for the instrument panel and its components.

7.11A AIR INLET AND EXHAUST 175 MODELS

Illustrated parts breakdown for the air inlet and exhaust system (175 Models).

7.11B AIR INLET AND EXHAUST 185 & 185H MODELS

Illustrated parts breakdown for the air inlet and exhaust system (185 & 185H Models).

7.12 FUEL TANK & CONNECTIONS – ALL MODELS

Illustrated parts breakdown for the fuel tank and its connections.

7.13A CANOPY & PARTS 175 MODELS

Illustrated parts breakdown for the canopy and its components (175 Models).

7.13B CANOPY & PARTS 185 & 185H MODELS

Illustrated parts breakdown for the canopy and its components (185 & 185H Models).

7.14 DECALS

Illustrations and descriptions of various warning and identification decals on the compressor.

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