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Sullair DHL-200 - User Manual

Sullair DHL-200
76 pages
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Failure to follow the instructions
and procedures in this manual or,
misuse of this equipment will
VOID its warranty!
WARRANTY NOTICE
USER/SERVICE MANUAL
DESICCANT HEATLESS REGENERATIVE
COMPRESSED AIR DRYERS
DHL-80 TO DHL-5000
PART NUMBER:
KEEP FOR
FUTURE
REFERENCE
©
SULLAIR CORPORATION
02250195-403 R00
The information in this manual is current
as of its publication date, and applies to
compressor serial number:
and all subsequent serial numbers.
SHDIDFAA-0001

Other manuals for Sullair DHL-200

Questions and Answers

  • S
    smcgrathAug 12, 2025
    How to check the clogging state of the filters in my Sullair DHL-200?
    • N
      Nancy MorrisAug 12, 2025
      To check the clogging state of the filters, read the differential pressure gauge installed on your Sullair Dehumidifier.
  • J
    James SanchezAug 20, 2025
    What to do if the alarm light is ON on my Sullair DHL-200 Dehumidifier?
    • D
      Danielle ClarkAug 20, 2025
      If the alarm light is on, check the display to see if the filter needs replacement. If differential pressure switches are installed on the filters, replace the filter elements. If there are no switches, and it has been 6000 hours, replace the element. A high dew point alarm indicates that the dew point at the outlet exceeds 33 degrees F; in this case, refer to the troubleshooting steps for 'Moisture in the Outlet Air'. If an optional pressure switch in either the right or left tower has failed, identify the unpressurized tower via the screen, follow steps 2, 3, and 4, and replace the faulty pressure switch if necessary.
  • A
    Anthony BarrettAug 23, 2025
    What to do if my Sullair DHL-200 Dehumidifier dryer towers do not switch correctly?
    • J
      Jessica PollardAug 25, 2025
      If the dryer towers on your Sullair Dehumidifier aren't switching correctly, the issue might stem from the solenoid valves PVA and/or PVB not activating. Refer to the specific troubleshooting steps for that problem. Alternatively, the inlet and/or outlet valve could be blocked, or the inlet solenoid might not be working; perform necessary maintenance. Also, inspect the purge exhaust mufflers for cleanliness and replace them if needed.
  • R
    randalldouglasAug 27, 2025
    What to do if all the inlet air is discharged through the purge exhaust mufflers of my Sullair DHL-200?
    • F
      fdeckerAug 27, 2025
      If all the inlet air is being discharged through the purge exhaust mufflers of your Sullair Dehumidifier, it could be due to several reasons. First, the dryer may not be performing the switching cycles correctly, so refer to Step 2. The purge solenoid valve PVA and/or PVB might be blocked, requiring you to open and clean it. Another possibility is that the SHDC-2300 electronic controller is constantly supplying solenoid valve PVA and/or PVB; in this case, check the wiring and replace it if necessary. If the cycle times on the SHDC-2300 electronic controller have been changed, restore them to their original settings. Lastly, the regeneration nozzle could be clogged, so open and clean it.
  • K
    kmontgomeryAug 30, 2025
    Why are purge solenoid valves never activated in my Sullair Dehumidifier?
    • C
      Christopher NelsonAug 31, 2025
      If the purge solenoid valves in your Sullair Dehumidifier are never activated, check the electrical supply or on/off switch for failures and verify the electrical wiring. The valve may also be blocked, requiring you to open and clean it. If the solenoid valve has failed, replace it.
  • H
    Heather WilsonSep 3, 2025
    What does it mean if there is liquid at the purge exhaust mufflers of my Sullair DHL-200?
    • J
      Jessica PetersonSep 3, 2025
      If you notice liquid at the purge exhaust mufflers of your Sullair Dehumidifier, it indicates humidity in the outlet air. Refer to the troubleshooting steps for 'Moisture in the Outlet Air' to resolve the issue.
  • K
    Kelsey MccallSep 7, 2025
    What causes Hi-Dew point in Sullair DHL-200 and how to resolve it?
    • M
      Melvin BlairSep 7, 2025
      A high dew point in your Sullair Dehumidifier can be caused by several factors. It may indicate humidity at the dryer outlet, in which case you should refer to the troubleshooting steps for 'Moisture in the Outlet Air'. Ensure a constant airflow through the dew point measuring cell if the dew point meter has been changed. A blocked shuttle valve supplying air to the dew point meter should be cleaned to ensure dry air flows from the tower during drying. If the probe is broken, replace it. Air leaks in pipes or joints connecting the equipment should be verified and damaged parts replaced. Finally, a clogged pipe or joint connecting the equipment needs replacement.
  • B
    Bill WhiteNov 15, 2025
    Why is there moisture in the outlet air of my Sullair DHL-200 Dehumidifier?
    • X
      xfloresNov 15, 2025
      Moisture in the outlet air of your Sullair Dehumidifier can occur for several reasons. It could be that the dryer is switched off—simply turn it on. If the dryer was recently commissioned, the adsorption material may contain humidity; run the dryer at about 50% flow for at least two days and check its operation. Other potential causes include the inlet air being too hot (restore to nominal conditions), the inlet pressure being too low (verify the correct regeneration nozzle for your dryer's rated pressure), or the inlet airflow exceeding the dryer's rate (reduce the flow). Also, check if the inlet filter isn't draining condensate properly or if its electronic timer isn't adjusted correctly (reduce the drain pause timer). A pressure gauge reading higher than zero on the regenerating tower, ...

Summary

User and Service Manual

Section 2: Safety

General Safety Information

Key safety points for end users and operators.

General Warnings

Critical warnings regarding dryer operation and potential hazards.

Section 3: Installation

Selecting the Installation Site

Criteria for choosing an appropriate and safe location for the dryer.

Section 4: Startup

Preliminary Operation Checks

Checks to perform before initial dryer startup.

First Time Startup Procedure

Step-by-step guide for the first operation of the dryer.

Section 5: Technical Specifications

Section 6: Technical Description

Control Panel Overview

Description of the dryer's main interface and controls.

Description of Operation

How the heatless regenerative adsorption dryer functions.

Control Panel Functions and LEDs

Explanation of control panel indicators and operational modes.

Operation Configuration

How to configure the dryer's operating parameters.

DIP-Switch Configuration

Guide to setting the dryer's operational parameters via DIP switches.

Diagnostic Test Mode

Procedure for running diagnostic tests for troubleshooting.

Maintenance Schedule

Recommended maintenance tasks and intervals.

Section 7: Maintenance, Troubleshooting, Spares and Dismantling

Controls and Maintenance Schedule

Daily, yearly, and multi-year maintenance tasks.

Troubleshooting Common Problems

Identifying and resolving common issues with the dryer.

Sullair DHL-200 Specifications

General IconGeneral
BrandSullair
ModelDHL-200
CategoryDehumidifier
LanguageEnglish

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