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Sullair DHL-150 - User Manual

Sullair DHL-150
76 pages
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Failure to follow the instructions
and procedures in this manual or,
misuse of this equipment will
VOID its warranty!
WARRANTY NOTICE
USER/SERVICE MANUAL
DESICCANT HEATLESS REGENERATIVE
COMPRESSED AIR DRYERS
DHL-80 TO DHL-5000
PART NUMBER:
KEEP FOR
FUTURE
REFERENCE
©
SULLAIR CORPORATION
02250195-403 R00
The information in this manual is current
as of its publication date, and applies to
compressor serial number:
and all subsequent serial numbers.
SHDIDFAA-0001

Other manuals for Sullair DHL-150

Questions and Answers

  • J
    jacksonpeterAug 13, 2025
    How to check the clogging state of the filters in my Sullair DHL-150?
    • D
      David CortezAug 14, 2025
      To check the clogging state of the filters, read the differential pressure gauge installed on your Sullair Dehumidifier.
  • J
    Jeffrey MahoneyAug 21, 2025
    What to do if the alarm light is ON on my Sullair DHL-150 Dehumidifier?
    • J
      Jason BurkeAug 21, 2025
      If the alarm light is on, check the display to see if the filter needs replacement. If differential pressure switches are installed on the filters, replace the filter elements. If there are no switches, and it has been 6000 hours, replace the element. A high dew point alarm indicates that the dew point at the outlet exceeds 33 degrees F; in this case, refer to the troubleshooting steps for 'Moisture in the Outlet Air'. If an optional pressure switch in either the right or left tower has failed, identify the unpressurized tower via the screen, follow steps 2, 3, and 4, and replace the faulty pressure switch if necessary.
  • S
    sarah69Aug 25, 2025
    What to do if my Sullair Dehumidifier dryer towers do not switch correctly?
    • S
      simonjoshuaAug 26, 2025
      If the dryer towers on your Sullair Dehumidifier aren't switching correctly, the issue might stem from the solenoid valves PVA and/or PVB not activating. Refer to the specific troubleshooting steps for that problem. Alternatively, the inlet and/or outlet valve could be blocked, or the inlet solenoid might not be working; perform necessary maintenance. Also, inspect the purge exhaust mufflers for cleanliness and replace them if needed.
  • P
    Patricia SingletonAug 29, 2025
    What to do if all the inlet air is discharged through the purge exhaust mufflers of my Sullair DHL-150 Dehumidifier?
    • K
      Kevin CampbellAug 29, 2025
      If all the inlet air is being discharged through the purge exhaust mufflers of your Sullair Dehumidifier, it could be due to several reasons. First, the dryer may not be performing the switching cycles correctly, so refer to Step 2. The purge solenoid valve PVA and/or PVB might be blocked, requiring you to open and clean it. Another possibility is that the SHDC-2300 electronic controller is constantly supplying solenoid valve PVA and/or PVB; in this case, check the wiring and replace it if necessary. If the cycle times on the SHDC-2300 electronic controller have been changed, restore them to their original settings. Lastly, the regeneration nozzle could be clogged, so open and clean it.
  • L
    Lee KimSep 2, 2025
    Why are purge solenoid valves never activated in my Sullair DHL-150 Dehumidifier?
    • P
      Paul FergusonSep 2, 2025
      If the purge solenoid valves in your Sullair Dehumidifier are never activated, check the electrical supply or on/off switch for failures and verify the electrical wiring. The valve may also be blocked, requiring you to open and clean it. If the solenoid valve has failed, replace it.
  • J
    Jeffery PatelSep 5, 2025
    What does it mean if there is liquid at the purge exhaust mufflers of my Sullair DHL-150?
    • J
      jasminemurphySep 5, 2025
      If you notice liquid at the purge exhaust mufflers of your Sullair Dehumidifier, it indicates humidity in the outlet air. Refer to the troubleshooting steps for 'Moisture in the Outlet Air' to resolve the issue.
  • A
    Angela JimenezSep 9, 2025
    What causes Hi-Dew point in Sullair DHL-150 Dehumidifier and how to resolve it?
    • A
      Amber LindseySep 9, 2025
      A high dew point in your Sullair Dehumidifier can be caused by several factors. It may indicate humidity at the dryer outlet, in which case you should refer to the troubleshooting steps for 'Moisture in the Outlet Air'. Ensure a constant airflow through the dew point measuring cell if the dew point meter has been changed. A blocked shuttle valve supplying air to the dew point meter should be cleaned to ensure dry air flows from the tower during drying. If the probe is broken, replace it. Air leaks in pipes or joints connecting the equipment should be verified and damaged parts replaced. Finally, a clogged pipe or joint connecting the equipment needs replacement.
  • D
    Donald PooleNov 16, 2025
    Why is there moisture in the outlet air of my Sullair DHL-150?
    • J
      jessicabrownNov 16, 2025
      Moisture in the outlet air of your Sullair Dehumidifier can occur for several reasons. It could be that the dryer is switched off—simply turn it on. If the dryer was recently commissioned, the adsorption material may contain humidity; run the dryer at about 50% flow for at least two days and check its operation. Other potential causes include the inlet air being too hot (restore to nominal conditions), the inlet pressure being too low (verify the correct regeneration nozzle for your dryer's rated pressure), or the inlet airflow exceeding the dryer's rate (reduce the flow). Also, check if the inlet filter isn't draining condensate properly or if its electronic timer isn't adjusted correctly (reduce the drain pause timer). A pressure gauge reading higher than zero on the regenerating tower, ...

Summary

Section 2 SAFETY

2.1 SAFETY INFORMATION

Operator must observe all national, state, and local safety regulations for pressure vessels.

2.3 WARNINGS

Compressed air is hazardous. Strict adherence to instructions is vital for safety.

2.4 PROPER USE OF THE DRYER

Dryer is designed for compressed air drying only. Any other use is improper and unauthorized.

2.5 INSTRUCTIONS FOR THE USE OF PRESSURE EQUIPMENT

Essential instructions for the safe operation of pressure equipment as per regulations.

Section 3 INSTALLATION

3.2 INSTALLATION SITE

Criteria for selecting a suitable, safe, and functional installation location for the dryer.

3.3 INSTALLATION LAYOUT

Recommended installation configurations, diagrams, and piping layouts for proper setup.

3.4 OPERATING CONDITIONS

Specifies maximum and minimum operating pressure and temperature limits for the dryer.

3.5 CONNECTION TO THE COMPRESSED AIR SYSTEM

Procedures for correctly connecting the dryer to the compressed air supply system.

3.6 CONNECTION TO THE ELECTRICAL SUPPLY

Guidelines for safely connecting the dryer to the main electrical power supply.

Section 4 STARTUP

4.1 PRELIMINARY OPERATION

Verification of operating parameters and dryer integrity before initial start-up.

Section 5 TECHNICAL SPECIFICATIONS

Section 6 TECHNICAL DESCRIPTION

Section 7 MAINTENANCE, TROUBLESHOOTING, SPARES AND DISMANTLING

Sullair DHL-150 Specifications

General IconGeneral
ModelDHL-150
Power Supply115V, 60Hz
Moisture Removal Capacity150 pints per day
Capacity150 pints per day
CategoryIndustrial Dehumidifier

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