EasyManua.ls Logo

Sullair DHL-1250 - User Manual

Sullair DHL-1250
76 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Failure to follow the instructions
and procedures in this manual or,
misuse of this equipment will
VOID its warranty!
WARRANTY NOTICE
USER/SERVICE MANUAL
DESICCANT HEATLESS REGENERATIVE
COMPRESSED AIR DRYERS
DHL-80 TO DHL-5000
PART NUMBER:
KEEP FOR
FUTURE
REFERENCE
©
SULLAIR CORPORATION
02250195-403 R00
The information in this manual is current
as of its publication date, and applies to
compressor serial number:
and all subsequent serial numbers.
SHDIDFAA-0001

Other manuals for Sullair DHL-1250

Questions and Answers

  • S
    Sabrina CampbellAug 12, 2025
    How to check the clogging state of the filters in my Sullair Dehumidifier?
    • M
      Matthew MedinaAug 12, 2025
      To check the clogging state of the filters, read the differential pressure gauge installed on your Sullair Dehumidifier.
  • M
    Michele RossAug 20, 2025
    What to do if the alarm light is ON on my Sullair DHL-1250?
    • L
      Lynn GonzalezAug 20, 2025
      If the alarm light is on, check the display to see if the filter needs replacement. If differential pressure switches are installed on the filters, replace the filter elements. If there are no switches, and it has been 6000 hours, replace the element. A high dew point alarm indicates that the dew point at the outlet exceeds 33 degrees F; in this case, refer to the troubleshooting steps for 'Moisture in the Outlet Air'. If an optional pressure switch in either the right or left tower has failed, identify the unpressurized tower via the screen, follow steps 2, 3, and 4, and replace the faulty pressure switch if necessary.
  • M
    Michael CainAug 23, 2025
    What to do if my Sullair Dehumidifier dryer towers do not switch correctly?
    • L
      Leonard FordAug 23, 2025
      If the dryer towers on your Sullair Dehumidifier aren't switching correctly, the issue might stem from the solenoid valves PVA and/or PVB not activating. Refer to the specific troubleshooting steps for that problem. Alternatively, the inlet and/or outlet valve could be blocked, or the inlet solenoid might not be working; perform necessary maintenance. Also, inspect the purge exhaust mufflers for cleanliness and replace them if needed.
  • D
    Dr. Gabrielle HamiltonAug 27, 2025
    What to do if all the inlet air is discharged through the purge exhaust mufflers of my Sullair DHL-1250?
    • C
      chandlersarahAug 28, 2025
      If all the inlet air is being discharged through the purge exhaust mufflers of your Sullair Dehumidifier, it could be due to several reasons. First, the dryer may not be performing the switching cycles correctly, so refer to Step 2. The purge solenoid valve PVA and/or PVB might be blocked, requiring you to open and clean it. Another possibility is that the SHDC-2300 electronic controller is constantly supplying solenoid valve PVA and/or PVB; in this case, check the wiring and replace it if necessary. If the cycle times on the SHDC-2300 electronic controller have been changed, restore them to their original settings. Lastly, the regeneration nozzle could be clogged, so open and clean it.
  • A
    Ann JohnsonAug 31, 2025
    Why are purge solenoid valves never activated in my Sullair DHL-1250?
    • M
      Miranda WilsonAug 31, 2025
      If the purge solenoid valves in your Sullair Dehumidifier are never activated, check the electrical supply or on/off switch for failures and verify the electrical wiring. The valve may also be blocked, requiring you to open and clean it. If the solenoid valve has failed, replace it.
  • D
    David MedinaSep 4, 2025
    What does it mean if there is liquid at the purge exhaust mufflers of my Sullair Dehumidifier?
    • T
      Thomas PatrickSep 4, 2025
      If you notice liquid at the purge exhaust mufflers of your Sullair Dehumidifier, it indicates humidity in the outlet air. Refer to the troubleshooting steps for 'Moisture in the Outlet Air' to resolve the issue.
  • J
    juliewillisSep 7, 2025
    What causes Hi-Dew point in Sullair DHL-1250 and how to resolve it?
    • D
      Diane BlackSep 8, 2025
      A high dew point in your Sullair Dehumidifier can be caused by several factors. It may indicate humidity at the dryer outlet, in which case you should refer to the troubleshooting steps for 'Moisture in the Outlet Air'. Ensure a constant airflow through the dew point measuring cell if the dew point meter has been changed. A blocked shuttle valve supplying air to the dew point meter should be cleaned to ensure dry air flows from the tower during drying. If the probe is broken, replace it. Air leaks in pipes or joints connecting the equipment should be verified and damaged parts replaced. Finally, a clogged pipe or joint connecting the equipment needs replacement.
  • K
    Kelsey WaltonNov 15, 2025
    Why is there moisture in the outlet air of my Sullair Dehumidifier?
    • L
      lindaedwardsNov 15, 2025
      Moisture in the outlet air of your Sullair Dehumidifier can occur for several reasons. It could be that the dryer is switched off—simply turn it on. If the dryer was recently commissioned, the adsorption material may contain humidity; run the dryer at about 50% flow for at least two days and check its operation. Other potential causes include the inlet air being too hot (restore to nominal conditions), the inlet pressure being too low (verify the correct regeneration nozzle for your dryer's rated pressure), or the inlet airflow exceeding the dryer's rate (reduce the flow). Also, check if the inlet filter isn't draining condensate properly or if its electronic timer isn't adjusted correctly (reduce the drain pause timer). A pressure gauge reading higher than zero on the regenerating tower, ...

Summary

Safety

2.1 SAFETY INFORMATION

End user and operator must observe all safety regulations.

2.2 DEFINITION OF THE SAFETY SYMBOLS USED

Explains various hazard symbols used in the manual.

2.3 WARNINGS

Lists critical warnings for operation and maintenance.

2.5 INSTRUCTIONS FOR THE USE OF PRESSURE EQUIPMENT

User must conform to operating limits, no welding, proper storage.

Installation

3.4 OPERATING CONDITIONS

Specifies maximum/minimum pressure, temperature, and flow rates.

3.5 CONNECTION TO THE COMPRESSED AIR SYSTEM

Connect dryer to compressed air system by qualified personnel.

3.6 CONNECTION TO THE ELECTRICAL SUPPLY

Electrical connection requirements and safety.

Startup

4.1 PRELIMINARY OPERATION

Verify operating parameters and unit integrity before start-up.

4.2 FIRST START-UP

Step-by-step procedure for initial dryer start-up.

4.3 OPERATION AND SWITCHING OFF

Procedures for operating and shutting down the dryer.

Technical Description

6.1 CONTROL PANEL

Description of the control panel interface.

6.5 CYCLE DESCRIPTION

Detailed description of the dryer's operational cycles.

Electronic Instrument SHDC-2100 and LED Indicators

Explains the SHDC-2100 control unit and its indicator lights.

6.6 CONTROL PANEL

Details the functions and displays of the control panel.

Alarm Indicators and Troubleshooting

Explains alarm conditions indicated by LEDs and their causes.

6.7 OPERATION CONFIGURATION

Configuration of operating parameters for the dryer.

6.11 TEST

Procedure for running diagnostic cycles for testing.

6.12 MAINTENANCE (SERVICE)

Schedule for routine maintenance tasks.

Maintenance, Troubleshooting, Spares and Dismantling

7.1 CONTROLS AND MAINTENANCE

Daily and periodic maintenance tasks.

7.2 TROUBLESHOOTING

Identifies problems and suggests actions for resolution.

Troubleshooting Common Issues

Addresses dryer not switching, air discharge, and liquid output.

LED Service Indicator Troubleshooting

Explains causes for the 'SERVICE' LED flashing or being on.

Sullair DHL-1250 Specifications

General IconGeneral
BrandSullair
ModelDHL-1250
CategoryDehumidifier
LanguageEnglish

Related product manuals