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Sullair RC Series User Manual

Sullair RC Series
166 pages
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Failure to follow the instructions
and procedures in this manual or,
misuse of this equipement will
VOID its warranty!
WARRANTY NOTICE
PART NUMBER:
KEEP FOR
FUTURE
REFERENCE
USER/SERVICE MANUAL
©
SULLAIR CORPORATION
The information in this manual is current
as of its publication date, and applies to
compressor serial number:
and all subsequent serial numbers.
02250195-402 R01
RC SERIES
REFRIGERATED CYCLING COMPRESSED AIR DRYER
150-3000 CFM
0711SA0250

Table of Contents

Questions and Answers:

Sullair RC Series Specifications

General IconGeneral
BrandSullair
ModelRC Series
CategoryDehumidifier
LanguageEnglish

Summary

Section 1 Safety Instructions

Safety Regulations

General safety rules and regulations for operating the air dryer.

Issues to Avoid

Avoid structural changes and using air for breathing.

Receiving and Inspection

Inspect dryer for damage during shipment and verify unit details.

Transportation Safety

Guidelines for safely transporting the dryer, avoiding physical abuse.

Installation Layout Requirements

Requirements for dryer installation regarding clearance and ambient temperature.

Environmental Protection

Regulations regarding refrigerant release and disposal procedures.

Section 2 Introduction

Dryer Overview and Features

Overview of Sullair cycling refrigerated air dryers and their features.

Section 3 Specifications

Product Picture and Assembly Drawing

Visual representation and assembly drawing of the air dryer product.

Product Models and Specifications

Detailed specifications for various Sullair dryer models and their configurations.

Section 4 Product Description

Refrigerant Compressor

Details on the hermetically sealed refrigerant compressor that requires no maintenance.

Condenser Operation

How air-cooled and water-cooled condensers maintain high side pressure.

Refrigerant Circuit Protection

Overload protector and high/low pressure safety switch functions.

Filter Dryer Function

Role of the filter dryer in removing moisture and particles from refrigerant.

Crankcase Heater

Function of the crankcase heater in 3-phase dryers to prevent liquid refrigerant issues.

Refrigerant Circuit Regulation

Explanation of refrigerant circuit regulation in RC-0150 to RC-3000 models.

Condensate Drain Trap Assembly

Details on dismantling and handling the condensate drain system.

Heat Exchanger Design

Description of the compact, modular heat exchanger assembly.

Electronic Control Panel Operations

Information about changing settings on the electronic control panel.

Change Controller Settings (Centigrade to Fahrenheit)

Step-by-step guide to change controller settings from Celsius to Fahrenheit.

Change Controller Settings (Fahrenheit to Centigrade)

Steps to convert controller settings from Fahrenheit back to Celsius.

Section 5 Principle of Operation

Refrigeration Heat Exchanger

Explanation of the refrigeration heat exchanger's function and components.

Compressed Air Heat Exchanger

Detailed operation of the compressed air heat exchanger.

Operating Precautions

Important warnings and precautions for safe operation of the dryer.

Installation Procedures

Emphasized mechanical construction procedures and local regulations for installation.

Startup Procedures

Step-by-step guide for initial startup of the air dryer.

Shutdown Procedures

Procedures for safely shutting down the air dryer.

ED-RC 175 Model Details

Exploded view and parts list for the ED-RC 175 model.

P&I Diagram RC150-850

Piping and instrumentation diagram for RC150-850 models.

Dimensional Data RC 175-200

Dimensional drawings for RC 175-200 models.

Control Circuit Wiring Diagram RC 150

Control circuit wiring diagram for RC 150 models.

Power Circuit Wiring Diagram RC 150

Power circuit wiring diagram for RC 150 models.

Control Circuit Wiring Diagram RC 250

Control circuit wiring diagram for RC 250 models.

Wiring Diagram RC 150-250 (115/220/1 50/60 AC)

Wiring diagram for RC 150-250 (115/220/1 50/60 AC) models.

Wiring Diagram RC 250-400 (230/3 60 AC)

Wiring diagram for RC 250-400 (230/3 60 AC) models.

Wiring Diagram RC 500-3000 (400/460/575/3 50/60 AC)

Wiring diagram for RC 500-3000 (400/460/575/3 50/60 AC) models.

Wiring Diagram RC 700-3000 (400/460/575/3 50/60 AC)

Wiring diagram for RC 700-3000 (400/460/575/3 50/60 AC) models.

Change Water/Glycol Temperature Set Point

Guide to adjust water/glycol temperature set points on the controller.

Section 6 Maintenance

Maintenance by Engineer/Technician

Maintenance and repair procedures for qualified personnel.

Maintenance by User

Routine maintenance tasks to be performed by the user.

Recommended Maintenance Schedule

Table of recommended maintenance activities by frequency.

Replacement Parts List

List of replacement parts for specific Sullair dryer models.

Section 7 Troubleshooting

Dryer Not Functioning

Troubleshooting steps when the dryer is on but the compressor is not running.

Refrigerant Compressor Not Running

Diagnosing why the refrigerant compressor is not running despite the dryer being on.

Water in System Issues

Troubleshooting causes and solutions for water presence in the system.

High Pressure Drop

Identifying causes and solutions for high pressure drop in the dryer.

Unit Not Running or Cycling Off/On

Troubleshooting steps when the unit fails to run or cycles intermittently.

Digital Control Device Error

Addressing error signs on the digital temperature control device.

Section 8 Horizontal Close Coupled Pump

General Instructions for Centrifugal Pumps

General instructions for centrifugal pump operation and care.

Equipment Inspection and Storage

Procedures for inspecting equipment upon receipt and for storage.

Application Considerations

Factors related to electrical wiring, materials, and valves for pump applications.

NPSH Requirements

Explanation of Net Positive Suction Head requirements and calculations.

Noise Reduction and Freezing Prevention

Methods to reduce pump noise and prevent freezing in low temperatures.

Recommended Spare Parts for Pumps

Recommended spare parts for routine maintenance and servicing.

Pump Service Procedures

Step-by-step guide for pump disassembly, inspection, and reassembly.

Pump Disassembly

Tools and equipment required for pump disassembly.

Component Inspection

Procedures for inspecting pump components for wear and corrosion.

Adjusting Impeller/Casing Clearance

Procedure to adjust impeller and casing clearance for proper operation.

Parts and Repair Services

Information on obtaining repair parts and services for MTH pumps.

Limited Warranty Information

Details of the limited warranty provided by MTH Tool Company/MTH Pumps.

Installation Notes Record

Log for recording pump installation details and maintenance history.

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