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Sullair DHL-400 - 8 Maintenance; Controls and Maintenance; Dismantling of Dryer

Sullair DHL-400
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DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN
36
8. Maintenance:
The DHL series of adsorption dryers requires very little maintenance. However, periodically the
Filter Elements and the Desiccant material have to be changed to ensure that the dryer provides
you with reliable and uninterrupted service.
MAINTENANCE, TROUBLESHOOTING, SPARES AND DISMANTLING
8.1 CONTROLS AND MAINTENANCE
The maintenance operations must be worked out by qualified personnel.
Before any intervention, verify that:
No part of the machine is powered and that it cannot be connected to the main power
supply.
No part of the machine is under pressure and that it cannot be connected to the
compressed air system.
The user that works with the machine must wear hearing protection before operating the dryer.
Each employee must select proper PPD (Personal Protection Device) hearing protector
(earmuffs, ear canal caps, and earplugs) in order to prevent any uneasiness that could cause a
dangerous situation.
Daily
Check if the inlet filter condensate drain works regularly.
Check the clogging state of the filters by reading the installed differential pressure
gauge.
Check that the tower switching operation takes place correctly and in the set cycle
times.
Check that the regenerating tower differential pressure gauge indicates 0 bar.
Yearly /
3000 Hours
Replace the inlet and outlet filter cartridge.
Clean the silencers or if necessary replace them.
Check if the regeneration drain solenoid valves (PVA and PVB) work regularly.
Check if all screws of the electrical wiring are correctly tightened.
Check and control the operation of the dryer.
Every 2 Years /
6000 Hours
In addition to the programmed maintenance, every year:
Replace the membrane of the regeneration drain solenoid valves (PVA and PVB).
Replace the purge exhaust valves if required.
Check the operation of the dryer after any replacements.
Every 3 Years /
9000 Hours
Replace the adsorption material. The estimated average life of the adsorption material is
3-5 years, with 10 minute cycle times and 3000 hours / year in any case it depends on
the quality and temperature of the inlet air and on the correct programmed maintenance.
8.2 DISMANTLING OF THE DRYER
If the dryer is to be dismantled, it has to be split into homogenous groups of materials.
PART AND MATERIALS TABLE
Part
Material
Desiccant material
Activated alumina or molecular sieve optional
Frame and supports
Carbon steel
Piping
Carbon steel
Towers and diffuser
Carbon steel, stainless steel
Inlet valve
Stainless steel / carbon steel
Filter housing
Aluminum
Filter cartridge
Filtering material, PVC, oil
Solenoid valve
Bronze
Condensate drain
Bronze
Silencers
Aluminum
Safety valves
Brass

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