Sullair VCC-200

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Section 2

DESCRIPTION

Figure 2-1A Sullair Rotary Screw Air Compressor- Air-cooled (typical component layout)

COOLER ACCESS PANEL:

DO NOT operate compres-

sor without cooler access

panels in place.

Main Page

Table of Contents3
General9
Personal Protective Equipment9
Pressure Release9
Fire and Explosion10
Moving Parts10
Hot Surfaces, Sharp Edges and Sharp Corners10
Toxic and Irritating Substances10
Electrical Shock11
Lifting11
Entrapment12
Introduction13
Description of Components13
Sullair Compressor Unit, Functional Description13
Compressor Cooling and Lubrication System, Functional Description13
Compressor Discharge System, Functional Description16
Control System, Functional Description16
Control System, Functional Description- Electro-Mechanical20
Air Inlet System, Functional Description22
Instrument Panel Group, Functional Description Electro-Mechanical Controller23
Lubrication Guide- Standard Compressors26
Lubrication Guide- 24Kt Compressors26
Lubrication Guide- Optional Fluid26
Application Guide27
Mounting of Compressor45
Ventilation and Cooling45
Service Air Piping45
Coupling Alignment Check45
Fluid Level Check45
Electrical Preparation- Electro- Mechanical46
Electrical Preparation- Supervisor47
Motor Rotation Direction Check- Standard Electro-Mechanical47
Motor Rotation Direction Check- Supervisor Controller47
General Introduction- Electro-Mechanical51
Purpose of Controls Guide- Electro-Mechanical51
Initial Start-Up Procedure53
Subsequent Start-Up Procedure53
Shutdown Procedure53
Introduction55
Purpose of Controls Guide- Supervisor55
Initial Start-Up Procedure56
Subsequent Start-Up Procedure56
Shutdown Procedure56
General57
Daily Operation57
Maintenance after Initial 50 Hours of Operation57
Maintenance after First 1000 Hours57
Motor Bearings57
Fluid Maintenance57
Parts Replacement and Adjustment57
Fluid Filter Maintenance57
Air Filter Maintenance58
Air Filter Element Replacement58
Separator Maintenance58
Oil Return/Sight Glass Maintenance59
Control System Adjustment60
For Pressure Range Adjustment60
For Differential Adjustment60
Pressure Regulator Adjustment61
Compressors with Spiral Valve61
Shaft Coupling Maintenance62
Inspection/Removal of Flexible Element62
Troubleshooting65
Troubleshooting Guide65
Description of Components69
Control System, Functional Description69
Procedure for Ordering Parts83
Recommended Spare Parts List85
Motor, Compressor, Frame and Parts86
Air Inlet System- Air-Cooled90
Air Inlet System- Water-Cooled92
Fluid Cooling System- Air-Cooled94
Fluid Cooling System- Water-Cooled96
Air Piping System- Air-Cooled98
Air Piping System- Water-Cooled100
Fluid Piping System- Air-Cooled102
Fluid Piping System- Water-Cooled104
Sump and Parts106
Moisture Drain Assembly- Air-Cooled110
Moisture Drain Assembly- Water-Cooled112
Pneumatic Controls- Ls-200 and VCC-200114
Pneumatic Controls116
Control Box- Ls-200 and VCC-200118
Control Box- V-200 Supervisor Controller122
Control Box- Electro-Mechanical126
Control Panel- Electro-Mechanical130
Enclosure- Air-Cooled (Without Tefc Motor)132
Enclosure- Air-Cooled (with Tefc Motor)134
Enclosure- Water-Cooled Odp & Tefc Motors (VCC-200 Odp Only)136
Enclosure- Water-Cooled (with Tefc Motor)138
Decal Locations- Ls-200 Enclosed Air-Cooled150
Decal Locations- Ls-200 Enclosed Water-Cooled152
Decal Locations- Control Box158
Wiring Diagram- Ls-200 and VCC-200 Full Voltage Electro-Mechanical Controller161
Wiring Diagram- Ls-200 and VCC-200 Wye-Delta Supervisor Controller162
Wiring Diagram- V-200 with Supervisor Controller (Non-Ce)163
Wiring Diagram- V-200 with Supervisor Controller (Ce)164

Sullair VCC-200 - Page 14

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