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Sullair VCC-200S User Manual

Sullair VCC-200S
148 pages
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INDUSTRIAL AIR
COMPRESSOR
LLSS-220000SS
220000SS
VVCCCC-220000SS
125-150HP/ 90-110KW
STANDARD AND 24KT
OPERATOR’S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number
02250145-909
©Sullair Corporation

Table of Contents

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Sullair VCC-200S Specifications

General IconGeneral
ModelVCC-200S
Phase3
TypeRotary Screw
Maximum Pressure125 PSI
Voltage460 V

Summary

Section 1 Safety

1.1 General Safety Precautions

Discusses the responsibility of the user for safe operation and general safety precautions.

1.2 Personal Protective Equipment (PPE)

Owners, employers, and users should comply with OSHA regulations for PPE.

1.3 Pressure Release Procedures

Details requirements for flow-limiting valves and safe pressure release procedures.

1.4 Fire and Explosion Prevention

Precautions related to preventing fires and explosions, including cleaning and material handling.

1.5 Moving Parts Safety

Safety instructions to avoid contact with moving parts like fans and couplings.

1.6 Hot Surfaces, Sharp Edges & Corners

Advises avoiding contact with hot surfaces and sharp edges.

1.7 Toxic and Irritating Substances

Warns against using compressor air for breathing and handling of fluids.

1.8 Electrical Shock Hazards

Safety guidelines for electrical installation, maintenance, and handling of live parts.

1.9 Lifting and Handling Safety

Procedures and precautions for safely lifting and handling the compressor.

1.10 Entrapment Hazards

Safety measures to prevent entrapment when working inside or around the enclosure.

Section 2 Description

2.3 Sullair Compressor Unit Function

Describes the Sullair compressor unit as a positive displacement lubricated-type compressor.

2.4 Cooling and Lubrication System Function

Explains the cooling and lubrication system for air-cooled and water-cooled models.

2.5 Compressor Discharge System Function

Details the function of the receiver/sump and separator elements.

2.6 Supervisor Controller Function

Explains the function of the Supervisor Controller in regulating compressor operation.

Section 3 Specifications

3.2 Lubrication Guide: Standard Compressors

Details Sullube fluid change intervals and precautions for standard compressors.

Section 4 Installation

Section 5 Operation

5.4 Initial Start-Up Procedure

Step-by-step guide for the first-time startup of the compressor.

Section 7 Maintenance

Section 8 Troubleshooting

8.1 Troubleshooting Introduction

Explains the troubleshooting guide compiled from field data and factory experience.

8.2 Troubleshooting Guide

A guide listing symptoms, probable causes, and remedies for compressor issues.

Section 9 Variable Speed Drive Applications

9.2 Variable Speed Drive Part Load Control

How the VSD controls motor speed for part load operation.

9.2 Modulating Mode with Spiral Valve

Explains modulating mode with spiral valve for demand matching.

Section 10 Illustrations and Parts List

10.1 Procedure for Ordering Parts

Instructions on how to order parts from Sullair representatives or the factory.

10.2 Recommended Spare Parts List

A list of recommended spare parts with kit numbers and quantities.

10.32 Wiring Diagram: LS-200S & VCC200S with Supervisor Controller

Wiring diagram for LS-200S & VCC200S models with Supervisor Controller.

10.33 Wiring Diagram: LS-200S & VCC200S Wye-Delta

Wiring diagram for LS-200S & VCC200S Wye-Delta configurations.

10.34 Wiring Diagram: LS-200S & VCC200S Full Voltage

Wiring diagram for LS-200S & VCC200S full voltage configurations.

10.35 Wiring Diagram: V-200S with Supervisor Controller

Wiring diagram for V-200S models with Supervisor Controller.

10.36 Wiring Diagram: V-200S CE with Supervisor Controller

Wiring diagram for V-200S CE models with Supervisor Controller.

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