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Sullair VCC-200 User Manual

Sullair VCC-200
166 pages
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INDUSTRIAL AIR
COMPRESSOR
LS-2200
200
VCC-2200
100HP/ 75KW
AIR-COOLED AND WATER-COOELD
STANDARD AND 24KT
OPERATOR’S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number
02250145-907
©Sullair Corporation
SERIES MODEL DESIGNATIONS:
Lubricated Screw Compressor
Variable Speed Drive Compressor
Variable Capacity Compressor
LS
V
VCC

Table of Contents

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Sullair VCC-200 Specifications

General IconGeneral
ModelVCC-200
Maximum Pressure150 psig
Voltage460 V
Phase3
TypeRotary Screw
Operating Pressure100 PSIG

Summary

Section 1: Safety Precautions

General Safety Guidelines

General safety precautions and responsibilities for operating the compressor safely.

Personal Protective Equipment Requirements

Requirements for eye, face, respiratory, and body protection.

Pressure Release Safety Procedures

Safety measures for handling compressed air and pressure release.

Fire and Explosion Prevention

Precautions against fire hazards and flammable substances.

Moving Parts Safety

Warnings related to rotating components and guards.

Hot Surfaces and Sharp Edges

Avoiding contact with hot or sharp parts.

Toxic and Irritating Substances

Safety guidelines for breathing air and handling chemicals.

Electrical Shock Prevention

Safety procedures for electrical installation and maintenance.

Safe Lifting Practices

Safe practices for lifting and handling the compressor.

Entrapment Prevention

Precautions to prevent accidental entrapment in enclosures.

Section 2: Component Descriptions

Supervisor Controller System Function

How the Supervisor Controller regulates air output.

Electro-Mechanical Control System Function

Functionality of the electro-mechanical control system phases.

Section 3: Technical Specifications

Compressor Specifications Table

Technical data for various compressor models, including HP, CFM, dimensions, and weight.

Section 4: Installation Procedures

Compressor Mounting Requirements

Requirements for a stable and level foundation for the compressor.

Ventilation and Cooling Guidelines

Ensuring adequate airflow for stable operating temperatures.

Section 6: Operation - Electro-Mechanical Controller

Initial Start-Up Procedure (EMCL)

Step-by-step guide for the first compressor start-up.

Section 7: Operation - Supervisor Controller

Initial Start-Up Procedure (Supervisor)

Step-by-step guide for the first compressor start-up.

Section 8: Maintenance Procedures

Control System Adjustment

Adjusting pressure range and regulator settings.

Section 9: Troubleshooting Guide

General Troubleshooting Approach

General advice and systematic approach to diagnosing problems.

Troubleshooting Symptom Guide

Table of symptoms, probable causes, and remedies for common issues.

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