EasyManua.ls Logo

Sullair ES-6 5H User Manual

Sullair ES-6 5H
78 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
ROTARY SCREW
ES--6 Series
5, 7.5 and 10HP
OPERATOR’S
MANUAL AND
Part Number 02250123-285
eSullair Corporation
PARTS LIST
AIR COMPRESSOR
4, 5.5 and 7.5 kw
KEEP FOR
FUTURE
REFERENCE
Standard & 24KT

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Sullair ES-6 5H and is the answer not in the manual?

Sullair ES-6 5H Specifications

General IconGeneral
ModelES-6 5H
TypeRotary Screw
Horsepower5 HP
Flow Rate21 CFM
PowerElectric
Voltage208-230/460V
Max Pressure150 psi
Tank Size60 Gallons
Phase3-Phase

Summary

Section 1 SAFETY

General Safety Information

General safety information and responsibilities for users of Sullair equipment.

Personal Protective Equipment Guidelines

Guidelines for using OSHA-compliant personal protective equipment (PPE).

Pressure Release Safety

Requirements for installing flow-limiting valves to reduce pressure hazards.

Fire and Explosion Prevention

Precautions against fire and explosion hazards related to lubricants and ignition sources.

Moving Parts Safety

Safety measures to avoid contact with moving parts and guards.

Hot Surfaces and Sharp Edges

Warnings about hot surfaces and sharp edges requiring protective gear.

Toxic and Irritating Substances

Safety regarding compressed air use and handling of fluids like lubricants.

Electrical Shock Hazards

Critical safety procedures for electrical systems to prevent shock hazards.

Lifting and Moving Safety

Safe procedures and equipment requirements for lifting and moving the compressor.

Entrapment Prevention

Precautions to prevent personnel from being trapped inside enclosures during servicing.

Section 2 DESCRIPTION

Introduction to ES-6 Compressor

Overview of the Sullair ES-6 series compressor's features and benefits.

Description of Components

Identification of the main components and assemblies of the ES-6 compressor.

Encapsulated Compressor System

Detailed explanation of the encapsulated compressor unit's operation and fluid injection.

Compressor Cooling System Function

Description of how the cooling system functions to regulate temperature.

Air Inlet System Function

Functional description of the air filter and control valve in the inlet system.

Control System Function

Explanation of the compressor's control system, including modes of operation.

Instrumentation Function

Description of the key gauges and instrumentation for monitoring compressor status.

Section 3 SPECIFICATIONS

ES-6 Model Specifications

Technical specifications including dimensions, capacities, and electrical data for ES-6 models.

Compressor Lubrication Guide

Recommendations for lubricant types and change intervals for optimal compressor service.

24KT Compressor Lubrication Guide

Specific lubrication guidelines for 24KT compressors, emphasizing factory-fill fluid.

Optional Fluid Lubrication Guide

Information on using optional fluids like SRF 1/4000 and their recommended service intervals.

Section 4 INSTALLATION

Compressor Location Requirements

Guidelines for selecting a suitable and safe installation location for the compressor.

Ventilation and Cooling Requirements

Requirements for ensuring adequate airflow for efficient compressor cooling.

Service Air Piping Installation

Recommendations for installing service air piping, including valve requirements.

Fluid Level Check and Change Procedure

Procedures for checking and changing the compressor's fluid level, including warnings.

Motor Rotation Direction Check

Steps to verify correct motor rotation for safe and efficient compressor operation.

Electrical Preparation Guidelines

Guidelines for customer wiring and electrical checks before initial startup.

Section 5 OPERATION

General Operation Overview

Introduction to understanding compressor controls and indicators for proper operation.

Purpose of Controls and Indicators

Explanation of the function and purpose of each control and indicator on the compressor.

Initial Start-Up Procedure

Step-by-step guide for the first-time startup of the compressor.

Subsequent Start-Up Procedure

Procedures for starting the compressor after initial setup.

Shutdown Procedure

Instructions on how to properly shut down the compressor.

Section 6 MAINTENANCE

General Maintenance Information

Overview of the minimal yet important maintenance program for the air compressor.

Daily Operation Checks

Daily checks required before starting the compressor, such as fluid level.

Motor Bearing Lubrication Schedule

Schedule and procedure for lubricating motor bearings based on operating conditions.

Fluid Filter Maintenance

Guidelines for replacing the fluid filter element based on service intervals or conditions.

Cooler Maintenance

Instructions for cleaning and maintaining the compressor's cooler for optimal performance.

Parts Replacement and Adjustment Procedures

Detailed procedures for replacing common parts and making adjustments.

Troubleshooting Compressor Issues

Information and guidance on diagnosing and resolving common compressor problems.

Maintenance Record Log

A logbook for recording performed maintenance activities for tracking.

Section 7 ILLUSTRATIONS AND PARTS LIST

Procedure for Ordering Parts

Instructions on how to order replacement parts, including necessary information.

Recommended Spare Parts List

A list of recommended spare parts with their corresponding kit numbers for easy ordering.

Fluid Management System Components

Illustration and parts list for the fluid management system components.

Inlet Filter Assembly

Exploded view and parts list for the air inlet filter assembly.

Seal and Drive Gear Assembly

Illustration and list of parts for the compressor's seal and drive gear assembly.

Motor, Housing, and Parts

Exploded view and parts list for the motor, housing, and related components.

Compressor Cooling System Components

Illustration and parts list for the compressor's cooling system components.

Compressor System Assembly

Exploded view and parts list for the main compressor system assembly.

Inlet Control Valve Assembly

Illustration and parts list for the inlet control valve assembly.

Control Box Components

Exploded view and parts list for the electrical control box components.

Wye-Delta Electric Box - Part One

Illustration and parts list for the Wye-Delta electric box, Part One.

Wye-Delta Electric Box - Part Two

Illustration and parts list for the Wye-Delta electric box, Part Two.

Enclosure Components

Exploded view and parts list for the compressor enclosure and its components.

Decal Group Identification

Collection of various warning and identification decals used on the compressor.

Decal Locations Diagrams

Diagrams showing the placement of decals on the compressor unit.

Related product manuals