Sunrise IW-45M - User Manual

52 pages

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No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan

Tel: 886-4-2359-1190 sales@sunriseiw.com.tw

Fax: 886-4-2359-3409

www.sunriseiw.com.tw

SUNRISE

HYDRAULIC IRONWORKER

SINGLE CYLINDER MODELS

IW-45M, IW-50A, IW-60H

OPERATION &

MAINTENANCE MANUAL

Original Instructions

632EG013

12-2012

Main Page

Other manuals for Sunrise IW-45M

Instruction Manual54 pages

Questions and Answers

L
Lauren GlennAug 4, 2025
What to do if Sunrise Lathe motor cannot start?
- K
  Kristine LewisAug 4, 2025
  If the motor of your Sunrise Lathe doesn't start, there are several potential causes. First, check the power source to ensure it's properly connected. Verify that the isolator switch is in the ON position. Make sure that both emergency buttons are released by turning the knob to the right. Inspect the motor power cable for proper connection and replace it if it's worn. Also, check if the motor circuit breaker has tripped to the OFF position and reset it if necessary. Examine the fuse and replace it if broken. Finally, the motor, magnetic switch, or transformer might be broken, requiring replacement.
L
Lauren SimpsonAug 18, 2025
Why Sunrise Lathe motor is on, but machine won't move?
- N
  Natasha DavisAug 18, 2025
  If the motor of your Sunrise Lathe is running but the machine isn't moving, several issues could be the cause. It's possible the motor is turning in the wrong direction; turn the machine off, change any two of the three power source wires, and re-check the motor direction. Insufficient hydraulic oil could also be the problem; check the oil level and add oil if needed. A stuck solenoid valve can prevent movement, so clean or replace the valve. Also, a burnt out solenoid valve coil or a stuck/burnt out relay will require replacement. Ensure the interlocked safety covers are closed and that the limit switch is set at the correct position for proper stroke travel setting. Finally, check the foot paddle and replace the switch if it's not sending a signal.

Summary

Introduction to Sunrise Ironworker

Safety Precautions

Important Safety Responsibilities

Emphasizes employer and employee duty for safe working practices.

General Safety Rules

Lists essential rules for machine operation and personal safety.

Safety Precautions (Continued)

Manufacturer Liability and Warranty

Details conditions under which the manufacturer is not liable for damages.

Operational Safety Warnings

DANGER Warnings

Highlights critical immediate hazards requiring utmost caution.

CAUTIONary Guidelines

Lists important precautions and actions to take before and during operations.

Operator Working Positions

Illustrates correct and incorrect operator postures for safety.

Machine Transport

Transporting with Crane and Forklifts

Provides instructions on safely lifting and moving the machine.

Stability Warning

Warns about the machine's high center of gravity and tipping risk.

Machine Installation

Installation Site Requirements

Details essential site conditions and preparation for machine setup.

Power Supply Connection

Guides on safely connecting the machine to the electrical supply.

Machine Lubrication

Lubrication Schedule and Points

Details the frequency and locations for machine lubrication.

Standard Equipment and Tools

Recommended Grease Types

Lists recommended lubricants for machine maintenance.

Supplied Machine Components

Lists all standard equipment and pre-installed items.

Tool Box Contents

Details the items included in the machine's tool box.

Control Switches Overview

Emergency Stop Buttons

Explains function, release, and reset of emergency stop buttons.

Isolator Switch Function

Describes the main power control and electric box locking mechanism.

Pump Start and Stop Controls

Details the operation of the PUMP ON and PUMP OFF buttons.

Punch;Shear;Notch Mode Selection

Explains how to select between punching, shearing, and notching operations.

Control Switches Overview (Continued)

Punch;Shear Switch (IW-45 M)

Specific switch for punch/shear selection on IW-45M.

Normal;Jog Mode Selection Switch

Switch to select between automatic and low-speed jog modes.

Auto;Manual Backgauge Control

Switch to select electric backgauge or foot switch control.

Mode Change Hazard Warning

Warns of potential injury when switching between operation modes.

Low Pressure Tool Alignment

Using JOG Mode for Alignment

Details the use of JOG mode for safe and precise tool alignment.

JOG Mode Safety Precautions

Emphasizes safety measures and required PPE when using JOG mode.

Foot Switch Operation

Foot Switch Positions and Function

Explains the three positions (UP, HALFWAY, DOWN) of the foot switch.

Foot Switch in Normal Mode

Describes foot switch behavior and slide movement in normal mode.

Foot Switch in JOG Mode

Describes foot switch behavior and slide movement in JOG mode.

Electric Backgauge System

Operating the Electric Backgauge

Step-by-step guide for using the electric backgauge.

Backgauge System Notes

Important operational notes and safety considerations for the backgauge.

Stroke Adjustment Procedure

Stroke Adjustment for IW-45 M

Details stroke adjustment using limit switches for IW-45M.

Stroke Adjustment for IW-50 A;IW-60 H

Details stroke adjustment using limit switches for IW-50A/IW-60H.

Limit Switch Actuation Warning

Crucial warning on limit switch actuation to prevent pump overload.

Slide and Ram Adjustments

Adjusting the Main Central Slide

Instructions for adjusting the main central slide mechanism.

Punch Ram Alignment (IW-50 A)

Steps for aligning the punch ram on the IW-50A model.

Punching Station Operations

Punching Station Standard Equipment

Lists the standard tools and components for the punching station.

Punch and Die Alignment

Detailed procedure for aligning the punch and die correctly.

Punching Station Operations (Continued)

Punch and Die Clearance Settings

Explains how to set and adjust the punch and die clearance.

Stripper Adjustment Guide

Instructions for adjusting the stripper for proper operation.

Punching Force and Lubrication

Calculating Actual Punching Force

Formula and guidelines for calculating required punching force.

Punching Precautions

Lists precautions to prevent damage and ensure safety during punching.

Recommended Punch Lubricants

Lists recommended lubricants for punches and dies.

Punching Procedures

Punching Flat Plates

Step-by-step instructions for punching flat metal plates.

Punching Angles

Step-by-step instructions for punching angle profiles.

Punching Channels

Instructions for punching channel sections.

Punching Station Assembly Components

Flat Bar Shear Station

Flat Bar Shear Blades

Describes the upper and lower blades used in flat bar shearing.

Adjusting Flat Bar Shear Clearance

Explains how to adjust the cutting clearance for the flat bar shear.

Flat Bar Shear Station (Continued)

Flat Bar Shear Operation Guide

Step-by-step instructions for performing flat bar shearing.

Flat Bar Shear Precautions

Lists precautions for safe and effective flat bar shearing.

Angle Shear Station

Angle Flange Shear Operation

Instructions for shearing angle flanges at various degrees.

Angle Shear Blades Description

Describes the stationary and moving blades for angle shearing.

Adjusting Angle Shear Clearance

Explains how to adjust the cutting clearance for the angle shear.

Angle Shear Station (Continued)

90 Degree Angle Shear Operation

Instructions for performing 90-degree shearing of angles.

Miter Shear Operations

45 Degree Miter Shear (IW-45 M;IW-50 A)

How to perform 45-degree internal miter shearing on specific models.

45 Degree Miter Shear (IW-60 H)

How to perform 45-degree internal/external miter shearing on IW-60H.

Square;Round Bar Shear Station

Adjusting Bar Shear Cutting Clearance

Explains how to adjust the cutting clearance for bar shearing.

Square;Round Bar Shear Precautions

Lists precautions for safe bar shearing operations.

Bar Shear Operation

Notching Station Operations

Notching Station Blades

Describes the blades used in the notching station.

Bolster Adjustment for Notching

Instructions for adjusting the bolster for proper notching alignment.

Notching Station Operations (Continued)

Notching Operation Safety Warning

Warns about risks associated with the notching station's safety cover.

Notching Operation Procedure

Step-by-step guide for performing notching operations.

Machine Maintenance

Pre-Operation Machine Checks

Routine checks before operating the machine for safety and functionality.

Hydraulic Filter and Oil Maintenance

Procedures for cleaning/changing the hydraulic filter and oil.

Recommended Hydraulic Fluids

Lists recommended hydraulic fluids for the machine.

Lubrication Schedule Reminder

Reinforces the importance and frequency of machine lubrication.

Machine Maintenance (Continued)

Hydraulic Oil Level Monitoring

Guidelines for checking and maintaining the hydraulic oil level.

Hydraulic Oil Temperature Management

Advises on maintaining optimal oil temperature and limits.

Hydraulic Pressure Settings

Information on hydraulic pressure settings and adjustments.

Airborne Noise Level

Troubleshooting Common Issues

Motor Cannot Start Solutions

Lists probable causes and solutions for motor startup problems.

Machine Wont Move Motor Running

Diagnoses and resolves issues where the motor runs but the machine is inoperable.

Troubleshooting Common Issues (Continued)

Machine Capacity Issues

Addresses problems related to insufficient machine operating capacity.

Excessive Hydraulic Noise Causes

Identifies causes and solutions for excessive hydraulic system noise.

Hydraulic Circuit Diagram

Hydraulic Circuit Parts List

Electrical Circuit Diagram (IW-45 M)

Electrical Parts List (IW-45 M)

Electrical Circuit Diagram (IW-50 A;IW-60 H)

Electrical Parts List (IW-50 A;IW-60 H)

Electrical Circuit Diagram (IW-50 A;IW-60 H with Sensor)

Electrical Parts List (IW-50 A;IW-60 H with Sensor)

Sunrise IW-45M Specifications

General

Model	IW-45M
Capacity	45 kg
Max Temperature	90°C
Power Supply	380V/50Hz
Material	Stainless Steel
Heating System	Electric
Certification	CE
Operating Temperature	5°C to 40°C

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