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Sunrise IW-50A - User Manual

Sunrise IW-50A
52 pages
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No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: 886-4-2359-1190 sales@sunriseiw.com.tw
Fax: 886-4-2359-3409
www.sunriseiw.com.tw
SUNRISE
HYDRAULIC IRONWORKER
SINGLE CYLINDER MODELS
IW-45M, IW-50A, IW-60H
OPERATION &
MAINTENANCE MANUAL
Original Instructions
632EG013
12-2012

Table of Contents

Other manuals for Sunrise IW-50A

Preview: Instruction Manual
Instruction Manual54 pages

Questions and Answers

  • M
    Michael Knight IIIAug 7, 2025
    What to do if Sunrise Lathe motor cannot start?
    • B
      Brandy PatrickAug 7, 2025
      If the motor of your Sunrise Lathe doesn't start, there are several potential causes. First, check the power source to ensure it's properly connected. Verify that the isolator switch is in the ON position. Make sure that both emergency buttons are released by turning the knob to the right. Inspect the motor power cable for proper connection and replace it if it's worn. Also, check if the motor circuit breaker has tripped to the OFF position and reset it if necessary. Examine the fuse and replace it if broken. Finally, the motor, magnetic switch, or transformer might be broken, requiring replacement.
  • R
    robert43Aug 21, 2025
    Why Sunrise Lathe motor is on, but machine won't move?
    • B
      Brittany HillAug 21, 2025
      If the motor of your Sunrise Lathe is running but the machine isn't moving, several issues could be the cause. It's possible the motor is turning in the wrong direction; turn the machine off, change any two of the three power source wires, and re-check the motor direction. Insufficient hydraulic oil could also be the problem; check the oil level and add oil if needed. A stuck solenoid valve can prevent movement, so clean or replace the valve. Also, a burnt out solenoid valve coil or a stuck/burnt out relay will require replacement. Ensure the interlocked safety covers are closed and that the limit switch is set at the correct position for proper stroke travel setting. Finally, check the foot paddle and replace the switch if it's not sending a signal.

Summary

SAFETY PRECAUTIONS FOR OPERATION

MACHINE INSTALLATION GUIDELINES

LUBRICATION AND GREASING PROCEDURES

CONTROL SWITCHES AND BUTTONS

JOG MODE FOR TOOL ALIGNMENT

FOOT SWITCH CONTROL

ELECTRIC BACKGAUGE USAGE

STROKE ADJUSTMENT

ADJUSTING THE MAIN CENTRAL SLIDE

ADJUSTING THE PUNCH RAM (IW-50 A Only)

PUNCHING STATION SETUP

PUNCHING FORCE CALCULATION

PUNCHING OPERATIONS

Punching on Flat Plates

Instructions for punching holes in flat metal plates using the machine.

Punching on Angles

Guide for punching holes in angle iron profiles.

Punching on Channels

Procedure for punching holes in channel sections.

FLAT BAR SHEARING STATION

FLAT BAR SHEARING PROCEDURE

ANGLE FLANGE SHEARING PROCEDURE

ANGLE SHEARING STATION

90 DEGREE ANGLE SHEAR

45 DEGREE MITER SHEAR (IW-45 M;IW-50 A)

45 DEGREE MITER SHEAR (IW-60 H)

BAR SHEARING STATION

BAR SHEARING PROCEDURE

NOTCHING STATION SETUP

NOTCHING OPERATION SAFETY WARNING

NOTCHING OPERATION PROCEDURE

MACHINE MAINTENANCE PROCEDURES

HYDRAULIC SYSTEM MAINTENANCE

TROUBLESHOOTING

Motor Startup Problems

Solutions for problems when the motor fails to start or run correctly.

Machine Movement Issues

Troubleshooting steps for when the machine is on but not moving as expected.

Capacity and Performance Problems

How to resolve problems where the machine cannot reach its rated capacity.

Hydraulic Noise Troubleshooting

Steps to diagnose and fix sources of excess hydraulic noise.

Sunrise IW-50A Specifications

General IconGeneral
ModelIW-50A
CategoryIndustrial Equipment
Wireless StandardsIEEE 802.11 a/b/g/n
Humidity Range5% to 95% (Non-condensing)
Protection ClassIP30
Operating Temperature-40°C to 75°C
Power Input12-48V DC
MountingDIN-Rail, Wall Mount
Power Supply12-48V DC
Dimensions135 x 105 x 50 mm

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