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EXAMPLE PROJECT SETUP #2
1. Check that the welder is connected to the correct voltage as shown on the serial number plate on the
left side of the welder.
2. Turn the welder on. ‘Power On’ LED will illuminate.
3. Set ‘Rest’ time to 5 cycles
4. Set ‘Weld’ time to 2 cycles
5. Set ‘Single/Repeat’ switch to ‘Single’
6. Set weld cycles switch to ‘Normal’
7. If equipped set power range to 1. Next set power to 40%.
8. Position grounding clamp as close as is conveniently possible to the weld area and, holding the hand
attachment away from the job, depress the micro-switch several times to ensure correct operation.
Each time you depress the weld switch, the ‘Weld Go’ LED will light.
• If using either the PG5 or the PG5M pliers Hand attachments, place a piece of insulation of
some sort between the tips to ensure correct operation before carrying out actual weld test.
9. Now bring the hand attachment down to the weld position, hold electrode tip rmly against the surface
to be welded, and depress micro-switch.
• On all machines, whether the switch is merely touched or held down for the whole weld time,
the weld will take place for the actual weld time selected on the timer.
10. Test the weld obtained, and if not satisfactory, increase the weld power by turning the power range
up from ‘1’ to ‘4’, trying welds at each position and on each power setting, turning the Power knob
potentiometer up from 40% to 100% as necessary. (Power range 1: Power 40% to 100%, power range
2: Power 40% to 100%, etc.)
EXAMPLE ROLL SPOT & SEAM WELDING SETUP
1. When using the roll spot technique, set the ‘Single/Repeat’ switch to ‘Repeat’
2. Set the ‘Rest’ and ‘Weld’ time to suit the application
3. Ensure that the ‘Weld Cycles’ switch is set at ‘Normal’
4. While holding the hand attachment away from the job, hold down the micro-switch, and watch the ‘Weld
Go’ LED indicating the pulsing of the weld.
5. Adjust ‘Rest’ time to give required interval between welds. Setting the knob to “0” will set the machine in
seam mode.
6. When satised with settings, press the roller wheel rmly against the job, depress the micro-switch and
while holding it on, move the wheel slowly along the work piece maintaining as constant a pressure as
possible.
7. Ensure that you release the micro-switch before removing the wheel from the work piece.
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