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Superabrasive LAVINA ELITE Series - User Manual

Superabrasive LAVINA ELITE Series
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Superabrasive User Manual Original Language Lavina® 25GEB 1/2021
1
LAVINA ELITE L25GEB
User Manual
Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us

Table of Contents

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Summary

Warranty Registration Card

Section 1: Customer Information

Form section for customer's personal details.

Section 2: Machine Information

Form section for machine specifications and purchase details.

WARRANTY AND RETURNS

WARRANTY POLICY FOR LAVINA GEB MACHINES

Details Superabrasive's warranty policy for GEB machines.

RETURN POLICY FOR LAVINA GEB MACHINES

Outlines terms and conditions for returning Lavina® E machines.

1. GENERAL INFORMATION

SAFETY INFORMATION

Crucial safety guidelines for machine operation and use.

MANUFACTURER

Information about the manufacturer, Superabrasive Inc.

GENERAL DESCRIPTION

Overview of the Lavina® GEB machine's intended applications.

MACHINE CHARACTERISTICS

Key features and main components of the Lavina® GEB machine.

LAVINA 25 GEB MAIN DESIGN

Details the main components and design of the machine.

ENVIRONMENTAL CONDITIONS

Operating temperature and environmental requirements for the machine.

VACUUM CONNECTION

Instructions on how to connect a vacuum dust extractor.

TECHNICAL DATA

VIBRATIONS

Information on machine vibration levels and standards.

SONOROUS EMISSIONS

Details on noise emissions and recommended operator protection.

LABEL DATA

Explanation of the data provided on the machine's label.

CUSTOMER SERVICE

Contact information for technical support and assistance.

2. SAFETY INSTRUCTIONS

RECOMMENDED USE

Defines the intended and appropriate applications for the machine.

PROHIBITED USE

Lists uses and conditions that are not permitted for the machine.

PREPARATION FOR WORK

Essential steps and checks required before operating the machine.

PROTECTION DEVICES

Details on safety features and their importance for operator protection.

ARREST FUNCTIONS

Describes methods to stop the machine in various situations.

SAFE USE

General guidelines and potential risks associated with safe operation.

PROPANE SAFETY

Critical safety precautions when working with propane fuel.

FIRE SAFETY

Potential fire hazards and necessary safety precautions.

EMISSIONS

Information on exhaust emissions, particularly CO risks.

HAZARD COMMUNICATION

Requirements for posting safety data sheets.

LOCAL AGENCIES AND REGULATIONS

Compliance with external safety standards and regulatory bodies.

RESIDUAL RISKS

Inherent operational risks that cannot be completely eliminated.

BEFORE YOU BEGIN

Pre-operation checks and preparations for safe use.

OPERATING MACHINE

Instructions and safety notes for machine operation.

PERSONAL PROTECTIVE EQUIPMENT (PPE)

Mandatory safety gear and protective equipment for operators.

TESTING

Procedures and instruments for testing toxic gases.

OPERATOR

Responsibilities and qualifications required for machine operators.

PROPANE CYLINDERS

Information on propane cylinder types, safety, and usage.

REFUELLING CYLINDERS

Proper procedures and precautions for refuelling propane cylinders.

STORAGE CYLINDERS

Safe storage guidelines for propane cylinders.

TRANSPORTING CYLINDERS

Safe methods and precautions for transporting propane cylinders.

3. HANDLING AND TRANSPORTATION

ADJUSTING THE HANDLE

Instructions on how to adjust the machine's handle for optimal posture.

LIFTING THE MACHINE FROM WORKING TO TOOL MOUNTING POSITION

Steps for safely lifting the machine into position.

LIFTING

Procedures and safety requirements for lifting the machine by crane.

STORAGE

Guidelines and precautions for storing the machine.

4. OPERATION

PRELIMINARY CONTROLS

Essential checks and inspections before operating the machine.

FUEL-MINDER USER MANUAL

Guide to the SM40 Fuel-Minder digital fuel control system.

SYSTEM COMPONENTS

Lists the parts included with the Fuel-Minder system.

OVERVIEW OF FEATURES

Highlights the capabilities of the fuel management system.

BUILT-IN FUEL LOCKOFF CONTROLLER

Explanation of the fuel lockoff controller's function.

DUAL HOUR METERS

Description of the engine and equipment hour meters.

BATTERY VOLTMETER

Functionality of the real-time battery voltage display.

ENGINE TACHOMETER

Display of current engine speed (RPM) for tooling assessment.

JOB TIMER

Function of the job timer for timing tasks and work areas.

PASSWORD PROTECTION

Feature allowing password protection for service alerts.

SERVICE ALERTS

System alerts indicating required equipment maintenance.

SLEEP MODE

Power saving mode to conserve battery life.

MAIN MENU NAVIGATION AND USE

Guide to navigating and interacting with the main menu.

LED ALERTS & RESETTING SERVICE INTERVALS

How to interpret LED alerts and reset service intervals.

OPTIONS MENU NAVIGATION AND USE

Guide to navigating and interacting with the options menu.

SAFETY INFORMATION

General safety information for device usage.

WATER FLOW CONTROL SYSTEM

ADJUSTING AND MOUNTING TOOLS

VACUUM CONNECTION

Instructions for connecting the vacuum cleaner to the machine.

use horizontal propane tank

Procedure to readjust the machine for horizontal propane tank use.

CONTROL BOARD

THE CONTROL BOARD

Identification and explanation of control board components.

STARTING THE MACHINE

Step-by-step guide to starting the engine.

OPERATING THE MACHINE

Instructions for guiding and operating the machine during use.

STOPPING THE MACHINE

Procedures for gradually and safely shutting down the machine.

5. TOOLS AND ACCESSORIES

TOOL HOLDER KEY

Description and use of the tool holder key.

SECURITY PLATE FOR QUICKCHANGE PADS

Details on the security plate for quickchange pads.

SECURITY PLATE FOR RING TOOLS

Details on the security plate for ring tools.

6. POPULAR TOOLS

7. MAINTENANCE AND INSPECTION

REMARK

Important notes on emission control system tampering.

MECHANICAL PARTS

Wear assessment and replacement of mechanical components.

CLEANING

Procedures for regular cleaning of the machine and its parts.

CHECK HOURLY

Hourly inspection tasks for the machine.

CHECK DAILY

Daily visual inspection of machine parts and connections.

CHECK AND REPLACE AFTER THE FIRST 8 WORKING HOURS

Initial maintenance tasks after 8 hours of machine operation.

CHECK AND REPLACE EVERY 50 WORKING HOURS

Regular maintenance checks at 50-hour intervals.

CHECK AND REPLACE EVERY 200 WORKING HOURS

Maintenance checks and inspections at 200-hour intervals.

CHECK AND REPLACE EVERY 400 WORKING HOURS

Maintenance checks and inspections at 400-hour intervals.

VACUUM

Checks and maintenance for the vacuum system.

WATER LEAKS

Procedure for identifying and addressing water leaks.

MECHANICAL PARTS

Wear and tear assessment for mechanical parts.

8. TROUBLESHOOTING

8.1 ENGINE

Troubleshooting common engine-related issues and solutions.

8.2 CHECKING AND CHANGING OIL

Procedures for checking engine oil level and changing oil.

8.3 DISMOUNTING;MOUNTING THE GUARD

Steps for safely removing and installing the machine guard.

8.4 SEPARATING THE HEAD FROM THE CARRIAGE

Procedure to detach the machine's head from the carriage.

8.5 DISMOUNTING;MOUNTING THE ENGINE

Steps for safely removing and installing the engine.

8.6 REPLACING THE CLUTCH

Process for replacing the machine's electric clutch.

8.7 DISMOUNTING TOOL HOLDER TO CHANGING V-RINGS AND FELT-RINGS

Disassembling tool holder to change V-Rings and Felt-Rings.

8.8 DISASSEMBLING AND MOUNTING TOOL HOLDER TO CHANGE BUFFERS AND ELASTIC ELEMENT

Disassembling tool holder to change buffers and elastic elements.

8.9 CORRECTING DEFLECTION OF THE USED PLANETARY CHAIN

Adjusting the deflection and tension of the planetary chain.

8.10 MOUNTING NEW PLANETARY CHAIN

Steps for installing a new planetary chain.

8.11 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND PLANETARY TENSIONER

Replacing the planetary driving chain wheel and tensioner.

8.12 TENSIONING AND REPLACING THE BELTS

Procedures for tensioning and replacing the machine belts.

8.13 REPLACING THE PLANETARY DRIVEN CHAIN WHEEL

Process for replacing the planetary driven chain wheel.

8.14 REPLACING THE PULLEY UNITS

Steps for replacing pulley units on the machine.

8.15 REPLACING THE PLANETARY UNIT

Procedure for replacing the planetary unit.

9. DISPOSAL

10. MANUFACTURERS CONTACTS

11.EMISSION CONTROL WARRANTY STATEMEN

MANUFACTURERS WARRANTY COVERAGE

Details on the manufacturer's warranty coverage for emission parts.

OWNERS WARRANTY RESPONSIBILITIES

Owner's duties and responsibilities regarding the warranty.

WARRANTED PARTS

List of specific emission-related parts covered under warranty.

12. SPARE PARTS

12.1 GENERAL PARTS

List of general spare parts for the machine.

12.2 BUMPER

Spare parts list specifically for the bumper assembly.

12.3 CONTROL BOARD

Spare parts list for the machine's control board.

12.4 Control Board With throttle cable

Spare parts for the control board with throttle cable.

12.5. CARRIAGE

Spare parts list for the carriage assembly.

12.6. Wheel Assembly

Spare parts list for the wheel assembly.

12.7 EXTERNAL WATER VALVE

Spare parts list for the external water valve.

12.8 WATER TANK

Spare parts list for the water tank.

12.9 WATER SYSTEM INSTALLATION

Spare parts list for water system installation components.

12.10 ENGINE BASE PARTS

Spare parts list for the engine base assembly.

12.11 GUARD ASSEMBLY

Spare parts list for the guard assembly.

12.12 TOP COVER

Spare parts list for the top cover.

12.13 TOP COVER ASSEMBLY

Spare parts list for the top cover assembly.

12.14 BOTTOM COVER 1 PARTS

Spare parts list for the first part of the bottom cover.

12.15 PLANETARY DRIVE PARTS

Spare parts list for the planetary drive system.

12.16 PULLEY UNIT ASSEMBLY

Spare parts list for the pulley unit assembly.

12.17 BOTTOM COVER 2 PARTS

Spare parts list for the second part of the bottom cover.

12.18 Tool Holder Parts

Spare parts list specifically for the tool holders.

12.19 KAWASAKI FX600 V ENGINE PARTS

Spare parts list for the Kawasaki FX600V engine.

12.20 OPTION

Spare parts list for optional equipment or attachments.

12.21 INSTALLATION INSTRUCTIONS FOR THE THIRD WHEEL

Steps for installing the third wheel option.

12.22 ELECTRICAL SCHEMES WITH KAWASAKI ENGINE

Electrical diagrams and schematics for the Kawasaki engine.

Superabrasive LAVINA ELITE Series Specifications

General IconGeneral
ModelLAVINA ELITE Series
CategoryFloor Machine
Power SourceElectric
Planetary SystemYes
Variable SpeedYes
TypeFloor Grinder/Polisher
ApplicationConcrete grinding, polishing, and surface preparation
Tool TypeDiamond tooling (plates, segments, pucks)
Machine TypePlanetary Grinder
Dust ExtractionIntegrated or external vacuum system required

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