FRONT DOOR ASSEMBLY
REMOVAL
1) Disconnect door harness couplers, and remove corrugation
tube from body (if equipped).
1. Corrugation tube
2. Coupler
2) Remove stopper pin upward by tapping it with hammer.
1. Door open stopper
2. Pin
3) Using a jack, support door panel with a piece of wood placed
between jack and panel.
4) Remove door ass’y by loosening hinge mounting bolts.
1. Wooden piece
INSTALLATION
Reverse removal sequence to install front door.
NOTE:
When replacing door, coat replacement door inside with wax
for proper anticorrosion treatment.
Refer to RUST PROOF TREATMENT AREA in this section.
Apply rust proof sealant to hinge installation face shown in the
figure and grease to rotating part.
When weatherstrip is hardened, water leak may develop.
In such case, replace it with new one.
By referring PANEL CLEARANCE, position door correctly then
tighten hinge bolts.
Adjust door latch striker position by referring to FRONT DOOR
LOCK INSTALLATION section so that door is positioned correct-
ly.
Adjust front door cushion so that door contacts body when
closed.
After installation, open and close the door to check looseness.
Replace door open stopper pin when there is looseness.
“A”: Apply
sealant
BODY SERVICE 9-7
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