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Suzuki GRAND VITARA XL-7 Service Manual

Suzuki GRAND VITARA XL-7
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ENGINE MECHANICAL (RHZ ENGINE) 6A3-5
INSTALLATION
1) Install cylinder head cover gasket (1) to cylinder head cover
(2).
NOTE:
Be sure to check cylinder head cover gasket for deteriora-
tion or any damage before installation and replace if found
defective.
2) Install cylinder head cover to cylinder head.
3) Tighten bolts in such order as indicated in figure a little at a time
till they are tightened to specified torque.
Tightening Torque
Cylinder head cover bolt: 10 N
.
m (1.0 kg-m, 7.5 lb-ft)
NOTE:
When installing cylinder head cover, use care so that cyl-
inder head cover gasket will not get out of place or fall off.
4) Connect breather hose (1) and PCV hose (2) to cylinder head
cover.
Special Tool
(A): 09919-46510/OUT0000110
5) Install CMP sensor, if removed.
6) Check CMP sensor air gap referring to “CAMSHAFT POSI-
TION SENSOR” in Section 6E3.
7) Install upper timing belt cover.
8) Install intercooler bracket (1), heater outlet pipe (2), heater inlet
pipe (3), vacuum pipe (4) and bracket.
9) Install intercooler inlet hose and intercooler.
10) Install strut tower bar, TP sensor (Accelerator stroke sensor)
and intake air pressure sensor.
CAUTION:
Before installing intake air pressure sensor hose, de-
grease connect part of hose and intercooler outlet hose.
Otherwise hose may become detached and cause turbo
system failure.
11) Connect negative cable at battery.

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Suzuki GRAND VITARA XL-7 Specifications

General IconGeneral
BrandSuzuki
ModelGRAND VITARA XL-7
CategoryAutomobile
LanguageEnglish

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