Suzuki GSXR-1100 1990 - Engine Reassembly

3-51 E NGINE
GEARSHIFT FORK-GROOVE CLEARANCE
U sing u th 1ck oess 9a119e , check th e ge.irshifl fork clf:lflrR nc e iu
the oroove of it s gear.
The clearnnr:P. for each of th e three oea r!. hift forks p luv s on
import.Jr,, role i11 lh e s,nor>thnP.ss ; m<l pQS 1t1v¢ r1e ss of the
sh ifting act i on.
Gaurshift fork - Groove clearance
St,andard : 0.10 - 0. 30 mm C0.004 - 0.01 2 in)
Servico Li mit: 0.60 mm [0.020 int
If the c learanc u ch cc k.od is noted to exceutl tho l imit speci•
fia<.J, ,<:place the fork o, its gear, 01 both ,
09900 - 20803: Thi ckness gauge
09900-20102; Vernier ca li pe rs
Shift fork groove widlh
Stan d ard
(No.1. No.2 & No.31: 5.00 - S. 10 mm (0.197 - 0.20 1 in)
Shift fork thi ckness
Stundord
(No.1. No.2 & No .3): 4. 80 - 4.90 mm \0.189 - 0 . 193 In )
ENGINE REASSEMBLY
Chocking clearanc e
Checking g ro ove width
I
Ch ecking th ick11 ess
The e ngine is reasse mbloU by c 3ayin{I o ut the- steps ol <..hS<()SSemhly in the reversed order, but the re uro
a
11orub c1 or steps whi ch demand sp vcwl descript i on$ or precautiooarv ,11P,1;1!'.urn s.
NOT E.
Apply r,•oyrnc oil 10 ~;,e ll mnning and s/idtO{I p art Oe foro n~assembli11a.