Suzuki k8 gsx1300r User Manual

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MOTORCYCLE / ATV DIVISION 4 - STROKE
GS/GSX/GSX-R BULLETIN NO. 183
DATE: 6/6/2008
SUBJECT: RECALL CAMPAIGN - IGNITION SWITCH INSPECTION/
REPLACEMENT
AFFECTED UNITS: CERTAIN 2008 GSX1300RK8 MOTORCYCLES
REFERENCE: GSX1300R SERVICE MANUAL (PN 99500-39350-03E)
ATTACHMENT: CUSTOMER LETTER
WHAT IS THE PROBLEM?
This notice is sent to you in accordance with the requirements of the National Traffic and Motor
Vehicle Safety Act.
Suzuki Motor Corporation has determined that certain GSX1300RK8 motorcycles may have
the ignition switch lead wire improperly routed. Handlebar movement can result in abnormal
flexing and damage to the ignition switch lead wire. Damage to the ignition switch lead wire
can result in intermittent or complete loss of electrical power, which can result in loss of
lighting and/or stalling of the engine. This could result in a crash.
SAFETY RECALL CAMPAIGN #2A05
CERTAIN 2008 GSX1300RK8 MOTORCYCLES
IGNITION SWITCH INSPECTION/REPLACEMENT
WHAT WILL SUZUKI DO?
Suzuki is recalling affected units for inspection of the ignition switch lead wire routing. You
will correctly reroute or replace the ignition switch lead wire portion of the ignition switch
assembly. Instructions are provided in this bulletin for correct routing and replacement of the
ignition switch lead wire to prevent failure.
DO NOT DELIVER an affected NEW or USED 2008 GSX1300RK8 motorcycle to a customer
until you have completed, or verified completion of, the procedures in this bulletin.
It is a violation of Federal law to deliver any new vehicle subject to a safety recall campaign
under a sale or lease until the defect or noncompliance has been corrected. You must verify
this on the Suzuki "Certificate of Vehicle Pre-Delivery" form, which is to be completed for
all new and used vehicle sales.
STOP DELIVERY OF 2008 GSX1300RK8 MOTORCYCLES IMMEDIATELY

Suzuki k8 gsx1300r Specifications

General

Engine Type	4-stroke, 4-cylinder, liquid-cooled, DOHC
Displacement	1340 cc
Bore x Stroke	81.0 mm x 65.0 mm
Compression Ratio	12.5:1
Fuel System	Fuel injection
Transmission	6-speed constant mesh
Front Suspension	Inverted telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brakes	Single hydraulic disc
Front Tire	120/70ZR17M/C (58W)
Rear Tire	190/50ZR17M/C (73W)
Overall Width	740 mm (29.1 in)
Overall Height	1165 mm
Wheelbase	1485 mm (58.5 in)
Seat Height	805 mm (31.7 inches)
Ground Clearance	120 mm
Front Brakes	Dual hydraulic disc
Overall Length	2140 mm (84.3 inches)

Summary

Suzuki Service Bulletin: Safety Recall Campaign 2A05

Problem Description

Details the issue of improperly routed ignition switch lead wires potentially causing loss of electrical power.

Stop Delivery Instruction

Mandates dealers to immediately stop the delivery of affected new or used motorcycles.

Suzuki's Corrective Action

Explains that Suzuki will inspect, reroute, or replace the ignition switch lead wire assembly.

Affected Units and Verification Procedures

Affected Unit VIN Ranges

Lists the specific VIN ranges for the GSX1300RK8 motorcycles subject to this recall.

Verifying Prior Repair

Provides two methods to confirm if the recall repair has already been completed on a unit.

Dealership Responsibilities

Outlines dealer duties regarding customer notification and sales information submission.

Recall Campaign Procedures and Parts

Customer Notification Process

Details the customer notification letter mailing and appointment scheduling for inspections.

Dealer Service and Parts Ordering

Emphasizes dealer responsibility for no-cost repairs and ordering the ignition switch kit.

Ignition Switch Lead Wire Inspection and Rerouting

Provides steps for inspecting and rerouting the ignition switch lead wire.

Ignition Switch Replacement Procedure

Details the steps for disassembling and replacing the ignition switch assembly.

Post-Procedure Actions

Punch Mark at VIN

Instructs to apply an identification punch mark on the frame's VIN location after repair completion.

Warranty Claims and Reimbursement

Short Form Claim Instructions

Guidance for filing short-form warranty claims for inspection and rerouting services.

Long Form Claim Instructions

Guidance for filing long-form warranty claims for replacement services.

Customer Reimbursement Policy

Details eligibility, limitations, and procedures for customer reimbursement for repair costs.

Customer Information and Support

Customer Satisfaction Message

Expresses apologies for inconvenience and thanks for cooperation in the recall campaign.

Affected Dealership Departments

Lists dealership departments that should be notified about the recall information.

Fastest Service and Scheduling

Advice for customers on how to get the recall service performed quickly.

Questions and Alternate Dealers

Guidance on contacting dealers, customer service, and locating alternate dealerships.