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General| Engine Type | 2-stroke, liquid-cooled, single cylinder |
|---|---|
| Displacement | 84.7cc |
| Bore x Stroke | 48.0 mm x 46.8 mm |
| Ignition | CDI |
| Transmission | 6-speed constant mesh |
| Final Drive | Chain |
| Front Brakes | Single hydraulic disc |
| Rear Brakes | Single hydraulic disc |
| Compression Ratio | 9.5:1 |
| Front Suspension | Inverted telescopic, coil spring, oil damped |
| Rear Suspension | Swingarm type, coil spring, oil damped |
| Front Tire | 70/100-17 |
| Rear Tire | 90/100-14 |
| Overall Width | 765 mm |
| Overall Height | 1, 110 mm |
| Wheelbase | 1, 240 mm (48.8 in.) |
| Curb Weight | 73 kg (161 lbs.) |
| Fuel Tank Capacity | 5.5 L |
Explains the meaning of warning, caution, and note symbols and words.
Importance of protective gear for rider safety.
Guidelines for appropriate riding attire to prevent injuries.
Pre-ride inspection checklist for safety and performance.
Suzuki RMs are designed for single rider use only.
Specifies the maximum weight capacity for the rider.
Encourages safe group riding and mutual support.
Advice on finding a safe area for initial riding practice.
Emphasizes riding within personal skill and condition limits.
Summarizes rider responsibility and attention for safe riding.
Warning about running the engine indoors due to carbon monoxide.
Caution regarding fuel flammability and avoiding sparks/flames.
Warning that hot engines and mufflers can cause burns.
Precautions for handling brake fluid and engine coolant.
Emphasizes using genuine SUZUKI parts for optimal performance and longevity.
Identifies and illustrates key motorcycle components and controls.
Specifies recommended fuel and oil types and mixing ratios.
Provides guidance for parents on teaching young riders safe operation.
Step-by-step instructions for starting the cold and warm engines.
Procedures for starting the motorcycle and shifting gears.
Techniques for slowing down and stopping the motorcycle safely.
Steps to properly shut down the motorcycle engine.
Guidelines for the initial engine break-in period for new motorcycles.
Outlines inspection items before practice and race.
Lists items to check before racing, including practice checks.
Details inspection and maintenance of the spark plug.
Procedures for removing, washing, and installing the air cleaner element.
Information on checking and changing transmission oil.
Steps for checking and replenishing engine coolant levels.
Adjusting the play in the clutch cable for proper operation.
Adjusting the throttle cable play to prevent unintended acceleration.
Inspection and replacement schedule for the fuel hose.
Procedure for removing and cleaning the fuel valve.
Inspection and cleaning of cylinder head, cylinder, and piston components.
Inspection and replacement of the exhaust silencer components.
Inspecting and adjusting drive chain slack and sprocket condition.
Inspecting chain guides, buffers, and tensioner rollers for wear.
Checking brake fluid level and brake pad wear.
Inspecting the front fork for smooth movement and oil leaks.
Inspecting rear suspension for smooth movement and bolt tightness.
Inspecting wheel rims, spoke nipples, and tire pressure.
Inspecting steering for play and binding, and checking stem nut tightness.
Schedule and procedure for lubricating moving parts.
Table of specified tightening torques for various components.
Diagnosing and resolving engine-related starting and running issues.
Troubleshooting common chassis and suspension problems.
Adjusting carburetor settings for optimal air/fuel mixture.
Adjusting front fork damping and oil level for rider preference.
Adjusting rear suspension settings for rider and course conditions.
Step-by-step guide for removing the engine from the motorcycle frame.
Procedures for reinstalling the engine back into the motorcycle frame.
Exploded view of cylinder, piston, and exhaust valve assembly.
Procedures for removing cylinder head, cylinder, and related parts.
Detailed steps for removing the piston and its components.
Instructions for removing the exhaust valve assembly.
Inspection procedures for the cylinder head for damage and distortion.
Inspection of the cylinder bore, cracks, and wear.
Inspecting piston diameter, ring groove clearance, and ring end gap.
Inspecting exhaust valve, guide, shaft, and breather hoses for wear.
Measuring conrod small end bore and checking play.
Steps for correctly reassembling piston rings and piston.
Procedure for reassembling the exhaust valve components.
Instructions for reassembling the cylinder onto the crankcase.
Exploded view of clutch assembly components.
Steps to remove clutch plates and pressure plate.
Measuring drive and driven plate thickness and checking for wear.
Inspecting clutch spring free length for serviceability.
Inspecting clutch rack and pinion for wear and damage.
Procedure for reassembling clutch plates and pressure plate.
Steps for removing the clutch sleeve hub assembly.
Inspecting clutch sleeve hub and related gears for wear.
Procedure for reassembling the clutch sleeve hub.
Exploded view of kick starter components.
Step-by-step procedure for removing the kick starter assembly.
Inspecting kick starter parts for wear and damage.
Procedures for reassembling the kick starter mechanism.
Exploded view of the gearshift linkage components.
Steps for removing the gearshift shaft, pawls, and cam.
Inspecting gearshift shaft, pawls, and cam stopper for damage.
Procedures for reassembling the gearshift linkage components.
Exploded view of transmission and crankshaft assemblies.
Parts to remove before disassembling the crankcase.
Procedure for removing the primary drive gear.
Steps for separating the engine crankcase halves.
Removing gearshift forks, shafts, driveshaft, and countershaft.
Procedure for removing the crankshaft from the crankcase.
Inspecting transmission gears, forks, and shafts for wear.
Measuring crankshaft runout and web-to-web width.
Inspecting, removing, and installing oil seals.
Inspecting, removing, and installing bearings.
Procedure for installing the crankshaft into the crankcase.
Reassembling the transmission gears, shafts, and forks.
Reassembling the engine crankcase halves.
Reassembling the primary driven gear onto the crankshaft.
Exploded view of the fuel system components.
Steps to remove and disassemble the carburetor.
Inspecting carburetor parts, jets, and float height.
Procedures for reassembling the carburetor after inspection.
Steps to remove the reed valve assembly.
Inspecting reed valve for damage.
Reassembling the reed valve assembly.
Exploded view of the cooling system components.
Procedures for draining and refilling engine coolant.
Checking the radiator cap's pressure release function.
Steps for removing the radiator assembly.
Inspecting radiator hoses, mounting, and fins.
Reinstalling the radiator assembly.
Removing and inspecting the water pump components.
Procedures for reassembling the water pump.
Exploded view of electrical system components.
Diagram illustrating the motorcycle's electrical wiring connections.
Testing ignition coil primary peak voltage for proper function.
Measuring ignition coil electrical resistance.
Measuring voltage at CDI unit lead wires.
Measuring stator coil electrical resistance.
Procedures for removing and reinstalling magneto rotor and stator.
Exploded view of front and rear wheel assemblies.
Steps to remove the front wheel.
Inspecting axle shaft, wheel rim, and wheel bearings.
Removing front wheel bearings using specialized tools.
Reassembling front wheel bearings with grease and tools.
Reinstalling the front wheel onto the motorcycle.
Steps to remove the rear wheel.
Inspecting rear axle shaft, wheel rim, and bearings.
Removing rear wheel bearings using specialized tools.
Reassembling rear wheel bearings with grease and tools.
Reinstalling the rear wheel onto the motorcycle.
Replacing the brake disc plates on front and rear wheels.
Procedure for replacing the rear sprocket.
Exploded view of front and rear brake system components.
Procedure for removing air from the brake hydraulic system.
Steps to replace the brake fluid in the system.
Procedures for replacing front and rear brake pads.
Measuring front and rear brake disc thickness and runout.
Steps to remove and disassemble the brake calipers.
Inspecting caliper cylinder wall, piston, and rubber parts for damage.
Cleaning brake caliper ports and components.
Procedures for reassembling the front brake caliper.
Procedures for reassembling the rear brake caliper.
Inspecting master cylinder bore, piston, and dust boot for damage.
Reassembling the front master cylinder components.
Reassembling the rear master cylinder components.
Removing and reinstalling the brake pedal assembly.
Exploded view of front fork and steering assembly.
Steps to remove the front fork assemblies.
Procedures for disassembling the front fork components.
Inspecting inner/outer tubes, damper rod, and springs.
Procedures for reassembling the front fork components.
Reinstalling the front forks onto the motorcycle.
Steps to remove the steering stem and related parts.
Inspecting steering bearing races and stem for wear/distortion.
Replacing steering stem bearings and races.
Reassembling the steering system components.
Steps to remove the rear shock absorber unit.
Procedures for removing the spring from the shock absorber.
Inspecting shock absorber for oil leaks and component damage.
Installing the spring and adjusting set length.
Reinstalling the rear shock absorber onto the frame.
Detailed steps for replacing the oil in the rear shock absorber.
Disassembling and inspecting the rear shock absorber for wear.
Procedures for reassembling the rear shock absorber.
Steps to remove the swingarm and related components.
Measuring swingarm pivot shaft runout and inspecting components.
Replacing swingarm bearings and collars.
Reassembling the swingarm and tightening pivot nut.
Removing the rear suspension linkage components.
Inspecting linkage components for damage and smooth movement.
Replacing bearings in cushion lever and rod.
Reassembling the rear suspension linkage and tightening nuts.
Table of standard and limit measurements for engine, transmission, and clutch.
List of specialized tools required for maintenance and repair.
Diagrams showing correct routing for wires, cables, and hoses.
Technical specifications for dimensions, engine, transmission, and chassis.
A template for recording tuning and setting data for events.
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