EasyManua.ls Logo

Suzuki RM 250 2003 Service Manual

Suzuki RM 250 2003
225 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
OWNER’S SERVICE MANUAL

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Suzuki RM 250 2003 and is the answer not in the manual?

Suzuki RM 250 2003 Specifications

General IconGeneral
Displacement249 cc
IgnitionDigital CDI
Final DriveChain
Front Tire80/100-21
Rear Tire110/90-19
Engine Type2-stroke, single-cylinder
Bore x Stroke66.4 mm x 72.0 mm
Fuel SystemMikuni TMX 38mm carburetor
Transmission5-speed
Front SuspensionInverted telescopic fork
Rear SuspensionLinkage-type monoshock
Front BrakeDisc brake
Rear BrakeDisc brake
Overall Length2, 160 mm
Overall Width825 mm
Wheelbase1, 480 mm
Fuel Capacity8.0 L (2.1 US gal)

Summary

PERIODIC MAINTENANCE

PERIODIC MAINTENANCE CHART

A chart detailing inspection and maintenance intervals based on hours or races.

ENGINE DISMOUNTING AND MOUNTING

ENGINE DISMOUNTING

Step-by-step instructions for removing the engine from the motorcycle.

ENGINE MOUNTING

Details the procedure for remounting the engine with specified torques.

CYLINDER, CYLINDER HEAD AND PISTON

CLUTCH

TRANSMISSION AND CRANKSHAFT

REMOVAL

General steps for removing the engine and related transmission components.

CRANKCASE

Instructions for removing and separating the crankcase.

CONROD

Measuring conrod small end ID, deflection, and big end side clearance.

INSTALLATION

Step-by-step installation of crankshaft and transmission components.

FUEL SYSTEM

CARBURETOR TUNING

Discusses principles and practice of carburetor tuning for optimal air/fuel mixture.

CARBURETOR

Details the removal and disassembly of the carburetor assembly.

COOLING SYSTEM

EXHAUST VALVE

REASSEMBLY

Step-by-step reassembly of the exhaust valve assembly.

FRONT AND REAR WHEELS

FRONT AND REAR BRAKES

FRONT FORK AND STEERING

FRONT FORK

Step-by-step instructions for removing the front fork assembly.

REAR SUSPENSION

REAR SHOCK ABSORBER

Covers removal, inspection, bearing replacement, and installation of the rear shock absorber.

ELECTRICAL SYSTEM

TROUBLESHOOTING

ENGINE

Troubleshooting guide for engine-related complaints like starting, stalling, and power loss.

SERVICE DATA

TIGHTENING TORQUE

Lists specified tightening torques for engine and chassis components.

Related product manuals