Suzuki RM 250 2003 - Reassembly

6-4 KICK STARTER
• Inspect the return spring for damage.
• Inspect the kick starter drive gear teeth for wear and damage.
• Inspect the kick starter drive gear ratchet part for wear and
damage.
• Inspect the kick starter shaft and drive gear contact surface
for wear and damage.
• Inspect the kick starter idle gear teeth for wear and damage.
• Inspect the kick starter idle gear and driveshaft contact sur-
face for wear and damage.
REASSEMBLY
Reassemble the kick starter assembly in the reverse order of
disassembly. Pay attention to the following points:
• Fit the kick starter to the kick starter shaft.
NOTE:
Be sure to align the punched marks on the kick starter and kick
starter shaft.
• Install the kick starter assembly to the crankcase and hook
the return spring.
• Install the kick starter idle gear.
" 09900-06107: Snap ring pliers