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Suzuki RM 250 2003 - Rear Shock Absorber Reassembly; Rear Shock Absorber Disposal

Suzuki RM 250 2003
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16-16 REAR SUSPENSION
REAR SHOCK ABSORBER REASSEMBLY
Apply the rear suspension oil to the O-rings and the teflon
coating metal”.
Insert the damper rod assembly
1 and fit the new circlip
2.
Pull up the damper rod assembly
1 until it is stopped by the
circlip
2.
Fit the stopper to the shock absorber body.
Fill the specified rear suspension oil in the rear shock
absorber. (!16-13)
99000-99001-S25: SUZUKI REAR SUSPENSION OIL
SS-25
" Oil capacity: Approx. 380 ml (12.84/13.38 US/Imp oz)
Reinstall the compression adjuster assembly. (!16-14)
Pressure the rear shock absorber unit with nitrogen gas to
981 kPa (9.8 kgf/cm
2
, 139.5 psi). (!16-14)
Reassemble the spring and adjust the spring set length.
(!16-10)
Tighten the valve cap.
Remount the rear shock absorber to the frame. (!16-10)
REAR SHOCK ABSORBER DISPOSAL
High pressure nitrogen gas is sealed in the rear shock absorber
unit. Be sure to release gas before disposing the rear shock
absorber unit.
Remove the valve cap.
Press the valve with a screwdriver.
&'WARNING
Releasing high pressure gas from the rear shock
absorber unit can be hazardous.
Place a rag over the valve and push the valve with a
screwdriver to release nitrogen gas. Do not use your
finger to push the valve, and direct the valve away
from your face and body.

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