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Suzuki RM 250 2003 - CONROD

Suzuki RM 250 2003
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8-8 TRANSMISSION AND CRANKSHAFT
CRANKSHAFT
Measure the crankshaft runout with the V-blocks and dial
gauge.
# Crankshaft runout
Service limit: 0.05 mm (0.002 in)
" 09900-20602: Dial gauge
09900-20701: Magnetic stand
09900-21304: V-block
Measure the crankshaft web to web width with the vernier cal-
ipers.
# Crankshaft web to web width
Standard: 59.9 – 60.1 mm (2.358 – 2.366 in)
" 09900-20101: Vernier calipers
CONROD
Measure the conrod small end inside diameter with the small
bore gauge.
# Conrod small end I.D.
Service Limit: 23.040 mm (0.907 in)
" 09900-20605: Dial calipers (10 – 34 mm)
09900-22401: Small bore gauge (10 – 18 mm)
Measure the conrod deflection with the special tools.
# Conrod deflection
Service Limit: 3.0 mm (0.12 in)
" 09900-20701: Magnetic stand
09900-20606: Dial gauge (1/100 mm)
09900-21304: V-block
Measure the conrod big end side clearance with the thickness
gauge.
# Conrod big end side clearance
Service Limit: 1.0 mm (0.04 in)
" 09900-20803: Thickness gauge

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