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Suzuki RM 250 2003 - Cylinder

Suzuki RM 250 2003
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4-8 CYLINDER, CYLINDER HEAD AND PISTON
Face the embossed mark on the piston top to the exhaust port
side.
Install the piston pin and new piston pin circlips.
NOTE:
* Place cloth under the piston to prevent the piston pin circlip
from dropping into the crankcase chamber.
* Piston pin circlip ends should face upside.
CYLINDER
Install the cylinder in the reverse order of removal. Pay attention
to the following points:
Fit a new gasket
1 and dowel pins.
Apply engine oil to the cylinder bore.
Tighten the cylinder nuts to the specified torque according to
the specified tightening order as shown.
$ Cylinder nut: 38 N·m (3.8 kgf-m, 27.5 lb-ft)
Tighten the exhaust valve rod bolt using the pin
2 as a stop-
per.
NOTE:
The pin
2 is one of the included parts.
$ Exhaust valve rod bolt: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
Fit a new gasket and install the exhaust side valve cover
3.
Tighten the bolts.
$ Exhaust side valve cover bolt:
4.5 N·m (0.45 kgf-m, 3.3 lb-ft)
1
2
3
4
FWD

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