Suzuki RM85 User Manual

FRONT AND REAR BRAKES 15-13
• Tighten the brake hose adaptor 1 to the specified torque.
 Brake hose adaptor: 18 N·m (1.8 kgf-m, 13.0 lb-ft)
NOTE:
Hold the brake hose with a wrench to prevent the brake hose
from twisting when tightening the adaptor.
• Refill brake fluid and bleed air from the brake system.
(15-3)
REAR MASTER CYLINDER REASSEMBLY
• Apply brake fluid to the piston/cup and O-ring.
• Install the spring, piston/cup set and push rod.
• Install the connector and O-ring.
• Install the snap rings with snap ring pliers.
• Install the boot.
• Connect the reservoir hose to the connector and clamp it.
• Apply THREAD LOCK SUPER “1322” to the master cylinder
mounting bolts.
 99000-32110: THREAD LOCK SUPER “1322”
• Tighten the master cylinder mounting bolts to the specified
torque.
 Master cylinder mounting bolt:
10 N·m (1.0 kgf-m, 7.3 lb-ft)
• Reassemble the rear brake pedal. (15-14)
• Tighten the brake hose union bolt to the specified torque.
 Brake hose union bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
• Refill brake fluid and bleed air from the brake system.
(15-3)
CAUTION
Improper brake hose routing can damage the brake
hose.
Set the brake hose so it touches the stopper and
tighten the union bolt. Ensure the brake hose has
enough clearance to the rear suspension spring.
(Brake hose routing: 18-13)

Suzuki RM85 Specifications

General

Engine Type	2-stroke, liquid-cooled, single cylinder
Displacement	84.7cc
Bore x Stroke	48.0 mm x 46.8 mm
Ignition	CDI
Transmission	6-speed constant mesh
Final Drive	Chain
Front Brakes	Single hydraulic disc
Rear Brakes	Single hydraulic disc
Compression Ratio	9.5:1
Front Suspension	Inverted telescopic, coil spring, oil damped
Rear Suspension	Swingarm type, coil spring, oil damped
Front Tire	70/100-17
Rear Tire	90/100-14
Overall Width	765 mm
Overall Height	1, 110 mm
Wheelbase	1, 240 mm (48.8 in.)
Curb Weight	73 kg (161 lbs.)
Fuel Tank Capacity	5.5 L