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General| Displacement | 84.7cc |
|---|---|
| Lubrication | Premix |
| Ignition | CDI |
| Front Brakes | Single hydraulic disc |
| Rear Brakes | Single hydraulic disc |
| Bore x Stroke | 48.0 mm x 46.8 mm |
| Transmission | 6-speed constant mesh |
| Final Drive | Chain |
Explains the meaning of warning, caution, and note symbols and text.
Identifies key components and controls of the motorcycle with diagrams.
Specifies recommended fuel types, octane ratings, and engine oil for the motorcycle.
Provides guidance for parents on teaching young riders safe operation and basic skills.
Details starting the engine, beginning to ride, shifting gears, and shutting off the engine.
Describes proper braking procedures for slowing down and stopping the motorcycle safely.
Outlines the steps for the initial break-in period of a new motorcycle for optimal performance.
Provides a schedule for inspection, cleaning, lubrication, and replacement of parts based on usage.
Covers spark plug inspection, gap adjustment, and air cleaner element cleaning and replacement.
Details transmission oil level checks, changes, and engine coolant levels and system inspections.
Explains adjusting clutch and throttle cable play for proper operation and safety.
Covers drive chain slack adjustment, lubrication, sprocket inspection, and guide/buffer checks.
Covers checking brake fluid level in reservoirs and inspecting brake pads for wear.
Details inspecting front fork and rear suspension for movement, damage, and oil leaks.
Covers inspection of wheel rims, spokes, tire pressure, and steering system for play or binding.
Details lubrication points and frequency, and provides critical tightening torque values for assembly.
Provides common engine problems like starting issues, stalling, and insufficient power with possible causes and remedies.
Addresses chassis problems such as handling, wheel wobble, suspension softness/hardness, and braking.
Explains carburetor components, functions, and basic principles for tuning air/fuel mixture.
Details adjustments for front fork compression/rebound damping and fork oil level.
Explains adjustments for rear suspension compression/rebound damping and spring pre-load.
Discusses balancing front and rear suspension, performing a balance test, and providing tuning tips.
Details the steps for removing the engine, including disconnecting hoses, fuel, and mounting bolts.
Outlines the steps for reinstalling the engine, mounting it on the frame, and tightening nuts.
Details removing the cylinder head, spark plug, radiator hose, and the cylinder.
Covers removing the piston pin, piston, conrod bearing, and exhaust valve components.
Details inspecting cylinder head, cylinder bore, and piston/rings for wear, damage, and distortion.
Explains reassembling piston rings, piston, exhaust valves, and cylinder with proper procedures.
Details removal, disassembly, inspection, and reassembly of the exhaust valve governor.
Covers removing clutch cover, springs, plates, and inspecting plates for wear and distortion.
Explains inspecting clutch spring free length and clutch release rack and pinion for wear.
Details reassembling clutch plates, rack, bearing, pressure plate, and sleeve hub.
Details draining fluids, removing clutch assembly, snap ring, gears, and kick starter shaft.
Covers inspecting oil seals, springs, gears, and reassembling the kick starter components.
Details draining fluids, removing gearshift lever, shaft, pawls, pins, springs, and stopper plate.
Covers inspecting gearshift shaft, spring, pawls, and reassembling linkage components.
Lists parts to be removed from the engine bottom side before crankcase disassembly.
Explains separating crankcase halves and removing transmission components like shafts and forks.
Covers inspecting crankshaft runout, webs, oil seals, bearings, and transmission gears for wear.
Details installing crankshaft, bearings, oil seals, and reassembling the transmission with gears.
Covers reassembling crankcase halves, gasket, and primary driven gear with specified torque.
Details removing the carburetor, top cap, throttle valve, spring, jet needle, and air/overflow hoses.
Covers inspecting jet needle, throttle valve, float, and jets for damage and clogging.
Details removing the carburetor, bolts, intake pipe, and inspecting reed valves for damage.
Details replacing engine coolant, tightening drain plug, and inspecting the radiator cap pressure.
Covers removing the radiator and inspecting the cooling system for leaks and hose condition.
Details water pump removal, inspection of impeller, bearing, oil seal, and reassembly.
Illustrates the electrical system layout, including ignition, CDI, and spark plug connections.
Explains how to measure ignition coil primary peak voltage using a multi-circuit tester.
Details inspecting ignition coil resistance, CDI unit voltage, and stator coil resistance.
Details removing screws, magneto cover, bolts, stator, and holding conrod for nut loosening.
Details removing the front wheel, axle, and inspecting axle shaft, rim, and bearings.
Details removing the rear wheel, axle shaft, and inspecting axle, rim, and bearings.
Covers replacing brake discs and rear sprockets, including tightening procedures.
Details procedures for bleeding air from the brake system and replacing brake fluid.
Covers removing caliper mounting bolts, clips, pins, and installing new brake pads.
Explains caliper removal, disassembly, inspection, cleaning, and reassembly procedures.
Details master cylinder removal, disassembly, inspection, cleaning, and reassembly.
Explains removing pedal pivot nut, cotter pin, pin, return spring, and reassembling.
Covers removing, disassembling, inspecting, and reassembling front fork components.
Details reinstalling front forks, setting alignment line, tightening clamp bolts, and installing wheel/caliper.
Explains removing, inspecting, replacing bearings, and reassembling the steering system.
Details shock absorber removal, spring service, inspection, oil replacement, and reassembly.
Explains swingarm removal, inspection of pivot shaft, bearings, and reassembly.
Covers linkage removal, inspection, bearing replacement, and reassembly of suspension components.
Provides standard and limit measurements for cylinder, piston, conrod, crankshaft, clutch, and transmission parts.
Lists electrical resistance values, brake system dimensions, and wheel specifications.
Provides suspension stroke, spring rates, oil levels, pressure settings, and tire pressure specifications.
Specifies types and capacities for fuel, engine oil, transmission oil, brake fluid, and coolant.
Illustrates and lists special tools required for various maintenance and repair procedures.
Illustrates the correct routing and clamping of wires, cables, and hoses for proper assembly.
Lists overall dimensions, wheelbase, ground clearance, seat height, and dry mass for RM85/RM85L.
Provides a template for recording engine, suspension, and tire settings for different conditions.
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