EasyManua.ls Logo

Suzuki RMX450Z Service Manual

Suzuki RMX450Z
488 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
TOP
BOTTOM
RMX450Z S/M 99500-44090-01E 2009.10.26 (Back: 18 mm) 5/0
DIC567 K
Printed in Japan
L0
L0
9 9 5 0 0 - 4 4 0 9 0 - 0 1 E
SERVICE MANUAL
SERVICE MANUAL
RMX450Z
RMX450Z

Table of Contents

Questions and Answers:

Suzuki RMX450Z Specifications

General IconGeneral
Displacement449cc
Compression Ratio12.5:1
Fuel SystemFuel injection
StarterElectric
Transmission5-speed constant mesh
Final DriveChain
Front SuspensionInverted telescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Engine Type4-stroke, liquid-cooled, DOHC
Bore x Stroke96.0 mm x 62.1 mm
Front BrakesSingle disc
Rear BrakesSingle disc
Front Tire80/100-21
Fuel Tank Capacity6.2 L (1.6 US gal)
Overall Length2185 mm (86.0 in)
Ground Clearance325mm
Seat Height955mm
Wheelbase1, 480mm

Summary

Foreword

Precautions

General Precautions

General safety guidelines for servicing and repair procedures.

Precautions for Electrical Circuit Service

Safety guidelines for servicing electrical components and FI systems.

General Information

Specifications

Technical data for dimensions, engine, drive train, chassis, and electrical systems.

Special Tools and Equipment

List of specialized tools and equipment required for service.

Maintenance and Lubrication

Scheduled Maintenance

Periodic maintenance schedule and tasks.

Lubrication Points

Specific points requiring lubrication and the type of lubricant.

Repair Instructions

Step-by-step procedures for common repair and maintenance tasks.

Service Data

Tightening Torque Specifications

List of specified tightening torques for various fasteners.

Special Tools and Equipment

List of specialized tools and equipment.

Engine

Engine General Information and Diagnosis

Information on engine systems, diagnosis, and troubleshooting.

Engine Mechanical

Detailed procedures for engine disassembly, assembly, and inspection.

Engine Lubrication System

Maintenance and troubleshooting for the engine oil system.

Engine Cooling System

Maintenance and troubleshooting for the engine cooling system.

Suspension

Front Suspension

Procedures for front fork removal, installation, and adjustment.

Rear Suspension

Procedures for rear shock absorber and swingarm maintenance.

Wheels and Tires

Maintenance and inspection of wheels, tires, and related components.

Driveline / Axle

Drive Chain / Drive Train / Drive Shaft

Maintenance and inspection of the drive chain, sprockets, and related parts.

Brake

Brake Control System and Diagnosis

Diagnosis and troubleshooting for brake control systems.

Front Brakes

Procedures for front brake maintenance, inspection, and service.

Rear Brakes

Procedures for rear brake maintenance, inspection, and service.

Transmission / Transaxle

Manual Transmission

Procedures for manual transmission disassembly, assembly, and inspection.

Clutch

Procedures for clutch maintenance, inspection, and service.

Steering

Steering / Handlebar

Procedures for handlebar and steering system maintenance and inspection.

Body and Accessories

Wiring Systems

Information on wiring diagrams and harness routing.

Lighting Systems

Maintenance and inspection of headlights, tail lights, and other lighting components.

Exterior Parts

Procedures for removal and installation of exterior body parts.

Body Structure

Information related to the main body frame and structure.

Related product manuals