1I-5 Starting System:
• Apply grease to the oil seal lip.
: Grease 99000–25010 (SUZUKI SUPER
GREASE “A” or equivalent)
• Apply a small quantity of moly paste to the armature
shaft.
: Moly paste 99000–25140 (SUZUKI MOLY
PASTE or equivalent)
• Fit the depression “A” of the case to the projection “B”
on the housing end.
• Align the matching marks and tighten the starter
motor housing bolts to the specified torque.
Tightening torque
Starter motor housing bolt (a): 5 N·m (0.5 kgf-m,
3.5 lbf-ft)
Starter Motor Related Parts Inspection
BA02J21906004
Refer to “Starter Motor Disassembly and Assembly”
(Page 1I-4).
Carbon Brush
Inspect the carbon brushes for abnormal wear, cracks or
smoothness in the brush holder.
If either carbon brush is defective, replace the housing
end assembly (outside) with a new one.
Measure the length “a” of the carbon brushes using a
vernier calipers. If the measurement is less then the
service limit, replace the housing end assembly (outside)
with a new one.
Brush length “a”
Service limit: 6.55 mm (0.26 in)
Special tool
: 09900–20102 (Vernier calipers (1/20 mm, 200
mm))
IA02J1190004-02
IA02J1190006-02
“A”
“B”
IA02J1190007-02
(a)
IA02J1190008-02
“a”
I718H1190013-01
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