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Suzuki RMX450Z Service Manual

Suzuki RMX450Z
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1D-65 Engine Mechanical:
3) Install the bearing retainers (3).
4) Apply a small quantity of thread lock to the bearing
retainer screws (4), and tighten them to the specified
torque.
: Thread lock cement 99000–32030
(THREAD LOCK CEMENT SUPER “1303” or
equivalent)
Tightening torque
Bearing retainer screw (a): 8.5 N·m (0.85 kgf-m,
6.0 lbf-ft)
5) Install the oil gallery oil seal (5) to the right crankcase
cover using the special tool.
Special tool
(A): 09913–70210 (Bearing installing set (10
– 75 Φ))
6) Apply grease to the oil seal lip.
: Grease 99000–25010 (SUZUKI SUPER
GREASE “A” or equivalent)
7) Install new snap ring (6).
CAUTION
!
The removed snap ring must be replaced
with a new one.
Special tool
: 09900–06108 (Snap ring remover (Close
type))
8) Install the right crankshaft oil seal (7) using the
special tool.
Special tool
(A): 09913–70210 (Bearing installing set (10
– 75 Φ))
9) Install the left crankshaft oil seal after install the
crankshaft. Refer to “Engine Bottom Side Assembly”
(Page 1D-55).
10) Assemble the engine bottom side. Refer to “Engine
Bottom Side Assembly” (Page 1D-55).
Transmission Oil Seal / Bearing Inspection
BA02J21406042
Refer to “Transmission Oil Seal / Bearing Inspection” in
Section 5B (Page 5B-8).
Transmission Oil Seal / Bearing Removal and
Installation
BA02J21406043
Refer to “Transmission Oil Seal / Bearing Removal and
Installation” in Section 5B (Page 5B-8).
(a)
4
3
IA02J1140113-01
(a)
4
3
IA02J1140114-01
(A)
5
IA02J1140115-01
6
IA02J1140116-02
(A)
7
IA02J1140117-03

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Suzuki RMX450Z Specifications

General IconGeneral
Displacement449cc
Compression Ratio12.5:1
Fuel SystemFuel injection
StarterElectric
Transmission5-speed constant mesh
Final DriveChain
Front SuspensionInverted telescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Engine Type4-stroke, liquid-cooled, DOHC
Bore x Stroke96.0 mm x 62.1 mm
Front BrakesSingle disc
Rear BrakesSingle disc
Front Tire80/100-21
Fuel Tank Capacity6.2 L (1.6 US gal)
Overall Length2185 mm (86.0 in)
Ground Clearance325mm
Seat Height955mm
Wheelbase1, 480mm

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