1I-19 Starting System:
Specifications
Service Data
BA02J21907001
Unit: mm (in)
Tightening Torque Specifications
BA02J21907002
NOTE
The specified tightening torque is described in the following.
“Starter Motor Components” (Page 1I-3)
“Starter Torque Limiter / Starter Idle Gear / Starter Clutch Components” (Page 1I-9)
“Kick Starter Components” (Page 1I-14)
Reference:
For the tightening torque of fastener not specified in this section, refer to “Tightening Torque List” in Section 0C
(Page 0C-8).
Special Tools and Equipment
Recommended Service Material
BA02J21908001
NOTE
Required service material is also described in the following.
“Starter Motor Components” (Page 1I-3)
“Starter Torque Limiter / Starter Idle Gear / Starter Clutch Components” (Page 1I-9)
“Kick Starter Components” (Page 1I-14)
Item Specification Note
Starter motor brush length
Standard 12.05 (0.47)
Limit 6.55 (0.26)
Starter relay resistance 3 – 5 Ω
Fastening part
Tightening torque
Note
N⋅mkgf-mlbf-ft
Starter motor mounting bolt 11 1.1 8.0 )(Page 1I-4)
Starter motor lead wire nut 6 0.6 4.5 )(Page 1I-4)
Starter motor housing bolt 5 0.5 3.5 )(Page 1I-5)
Starter clutch bolt 13 1.3 9.5 )(Page 1I-11)
Kick starter guide bolt 10 1.0 7.0 )(Page 1I-16)
Right crankcase bolt 11 1.1 8.0 )(Page 1I-17)
Kick starter lever bolt 29 2.9 21.0 )(Page 1I-18)
Material SUZUKI recommended product or Specification Note
Grease SUZUKI SUPER GREASE “A” or
equivalent
P/No.: 99000–25010 )(Page 1I-4) / )(Page 1I-5)
Moly paste SUZUKI MOLY PASTE or equivalent P/No.: 99000–25140 )(Page 1I-5)
Molybdenum oil MOLYBDENUM OIL SOLUTION — )(Page 1I-11) / )(Page 1I-
11)
Thread lock cement THREAD LOCK CEMENT SUPER
“1303” or equivalent
P/No.: 99000–32030 )(Page 1I-11) / )(Page 1I-
18)
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