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Suzuki RMX450Z Service Manual

Suzuki RMX450Z
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5C-11 Clutch:
19) Install the clutch cover (18) and tighten its bolts to
the specified torque.
Tightening torque
Clutch cover bolt: 11 N·m (1.1 kgf-m, 8.0 lbf-ft)
20) Install the rear brake pedal. Refer to “Rear Brake
Pedal Removal and Installation” in Section 4A
(Page 4A-16).
21) Pour engine oil and coolant. Refer to “Engine Oil
Filter Replacement” in Section 0B (Page 0B-7) and
“Cooling System Inspection” in Section 0B
(Page 0B-9).
Clutch Parts Inspection
BA02J25306011
Refer to “Clutch Removal” (Page 5C-7) and “Clutch
Installation” (Page 5C-8).
Clutch Drive and Driven Plate
NOTE
Wipe off the engine oil from the drive and
driven plates with a clean rag.
Measure the thickness of drive plates with a vernier
calipers. If the drive plate thickness is found to have
reached the limit, replace it with a new one.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch drive plate thickness
Service limit (No. 1 and No. 2 drive plate): 2.77 mm
(0.109 in)
Measure the claw width of drive plates with a vernier
calipers. Replace the drive plates found to have worn
down to the limit.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch drive plate claw width
Service limit (No. 1 and No. 2 drive plate): 13.05 mm
(0.514 in)
Measure each driven plate for distortion with a thickness
gauge and surface plate.
Replace driven plates which exceed the limit.
Special tool
(B): 09900–20803 (Thickness gauge)
Clutch driven plate distortion
Service limit: 0.10 mm (0.004 in)
18
IA02J1530029-03
(A)
I649G1530056-03
(A)
I649G1530057-03
(B)
I649G1530058-03

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Suzuki RMX450Z Specifications

General IconGeneral
Displacement449cc
Compression Ratio12.5:1
Fuel SystemFuel injection
StarterElectric
Transmission5-speed constant mesh
Final DriveChain
Front SuspensionInverted telescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Engine Type4-stroke, liquid-cooled, DOHC
Bore x Stroke96.0 mm x 62.1 mm
Front BrakesSingle disc
Rear BrakesSingle disc
Front Tire80/100-21
Fuel Tank Capacity6.2 L (1.6 US gal)
Overall Length2185 mm (86.0 in)
Ground Clearance325mm
Seat Height955mm
Wheelbase1, 480mm

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