Suzuki RMX450Z - Front Brake Master Cylinder; Brake Lever Disassembly and Assembly

4A-10 Brake Control System and Diagnosis:
Front Brake Master Cylinder / Brake Lever
Disassembly and Assembly
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Refer to “Front Brake Master Cylinder Assembly
Removal and Installation” (Page 4A-9).
Disassembly
1) Remove the brake lever boot (1) and brake lever (2).
2) Remove the dust boot (3) and snap ring (4).
Special tool
: 09900–06108 (Snap ring remover (Close
type))
3) Remove the washer (5) and piston/cup set (6).
Assembly
Assemble the master cylinder in the reverse order of
disassembly. Pay attention to the following points:
CAUTION
!
• Wash the master cylinder components with
new brake fluid before reassembly.
• Do not wipe the brake fluid off after
washing the components.
• When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvents such as
gasoline, kerosine, etc.
BF: Brake fluid (DOT 4)
• Apply grease to the brake lever pivot bolt (1).
• Apply grease to the contact point between the piston
and brake lever.
: Grease 99000–25100 (SUZUKI SILICONE
GREASE or equivalent)
1
2
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3
4
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6
5
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1
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