ENGINE MECHANICAL (K9K ENGINE) 6A2-23
6) Connect intercooler inlet hose.
7) Install EGR valve body referring to “EGR Valve and Intake
Pipe Removal and Installation” in this section.
8) Install air cleaner assembly referring to “Air Cleaner Assem-
bly Removal and Installation” in this section.
9) Connect negative (–) cable to battery.
10) Using SUZUKI scan tool, cut fuel injection referring to “Oper-
ation Manual”.
11) Crank engine for 15 seconds in order to lubricate turbo-
charger.
12) Check to make sure that there is no oil leakage and exhaust
gas leakage at each connection.
Turbocharger Inspection
Rotate turbine shaft (1) by hand and verify that it turns smoothly
without any abnormal noise and excessive runout.
If a malfunction is found, replace the turbocharger.
Exhaust Manifold Components
1
WARNING:
To avoid danger of being burned, do not service exhaust system while it is still hot. Service should be
performed after system cools down.
1. Exhaust manifold 3. Exhaust manifold nut
: Tighten 26 N·m (2.6 kg-m, 19.0 lb-ft) by the specified procedure.
Do not reuse.
2. Exhaust manifold gasket
Tightening torque
1
2
3