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Suzuki DF250S User Manual

Suzuki DF250S
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99011-93J10-03A
DF250S
Part No. 99011-93J10-03A
September, 2009 Eng.
TK
Printed in Japan
Keep with boat at all times.
This owner’s manual contains important
information on safety, operation and
maintenance.
DF250S
83
300 TAKATSUKA, MINAMI, HAMAMATSU, JAPAN
K
10
*99011-93J10-03A*
OWNER’S MANUAL

Table of Contents

Questions and Answers:

Suzuki DF250S Specifications

General IconGeneral
BrandSuzuki
ModelDF250S
CategoryEngine
LanguageEnglish

Summary

Important Safety and Operation Information

Safety Symbols and Warnings

Explains the meaning of WARNING, CAUTION, and NOTE symbols for safety.

Break-in Period Guidance

Details the importance of the first 10 hours for engine longevity and performance.

Fuel and Oil Specifications

Gasoline Recommendations

Advises on using alcohol-free unleaded gasoline and acceptable oxygenated fuels.

Engine and Gear Oil Requirements

Engine Oil Selection

Recommends specific SAE viscosity grades and API classifications for engine oil.

Gear Oil Specification

Specifies the recommended SUZUKI HYPOID GEAR OIL or equivalent.

Motor and Battery Installation

Motor Installation Warnings

Warns against overpowering the boat and stresses professional installation.

Battery Requirements

Specifies voltage, cranking amps, and reserve capacity for the battery.

Battery Installation Details

Battery Mounting and Connection

Provides instructions for securing the battery and connecting leads.

Battery Safety Precautions

Details hazards of battery gases, acid, and proper handling.

Propeller Selection and Installation

Propeller Matching to Boat

Explains how propeller choice affects engine speed and boat performance.

Checking Propeller Suitability

Details how to use a tachometer to verify propeller pitch at full throttle.

Propeller Installation Procedure

Propeller Installation Steps

Provides a step-by-step guide for mounting the propeller.

Adjustments and Trim Angle

Trim Angle Adjustment

Explains how to adjust the trim angle for optimal steering and performance.

Caution System Details

Cooling Water and Battery Cautions

Tilting Systems Operation

Pre-Boating Inspection

Fuel and Oil Level Checks

Emphasizes checking fuel and engine oil levels before every trip for safety.

Engine Oil Level Check Procedure

Provides a detailed, step-by-step guide on how to check the engine oil level.

Engine Oil Filling and Final Checks

Break-in Procedure

Break-in Period Duration

Specifies the 10-hour break-in period and its importance for engine life.

Initial Break-in Steps

Outlines procedures for the first 2 hours, including idling and low-speed operation.

Engine Operation: Starting

Pre-Start Engine Checks

Lists essential checks before attempting to start the engine, including fuel and oil.

Engine Operation: Shifting and Speed

Shifting and Speed Control

Explains how to shift gears and control speed using the handle.

Engine Operation: Stopping and Speed Control

Motor Removal and Transporting

Trailering and Transport Safety

Maintenance Schedule Overview

Maintenance Item Intervals

Presents a schedule of maintenance tasks based on operating hours or time intervals.

Maintenance Responsibilities and Cautions

Maintenance Performer Guidance

Advises on who should perform specific maintenance tasks and the importance of experience.

Spark Plug Service

Spark Plug Removal and Installation

Details the process of removing, cleaning, and installing spark plugs.

Engine Oil Change Procedure

Engine Oil Change Steps

Provides a detailed, step-by-step guide for changing the engine oil.

Engine Oil Capacity and Type

Specifies the oil capacity and recommended oil type (SAE 10W-40).

Gear Oil Service

Gear Oil Level Check

Explains how to check the gear oil level and when to add oil.

Gear Oil Change Procedure

Details the steps for changing the gear oil, including capacity.

Gear Oil and Low Pressure Fuel Filter Service

Gear Oil Contamination Warning

Warns about water contamination in gear oil and the need for immediate dealer contact.

Corrosion Prevention

Flushing Water Passages

Flushing Procedure (Engine Running)

Details the method for flushing water passages with the engine running in vertical position.

Submerged Motor and Storage Procedures

Emission Control and Troubleshooting

Troubleshooting Common Issues

Provides a guide to identify and resolve common motor complaints.

Fuse Service and Specifications

Engine Specifications

Lists key technical specifications for the DF250S outboard motor.

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